Jack,
While the form factor of a Leaf *pack* may notbe right, inside that pack
are rectangular *modules* that are easy enough to put into a different
shape pack, so you *can* play with the basic "building blocks" and see
if
a Leaf pack would be of any use.
Note that a single Leaf pack will not only give you limited range but
also
limited power as you cannot draw high performance current from a Leaf
pack
without destroying it in short order. But as a limited power prototype
to get a conversion going for not much money, it can be a first step.
Note that you can take 2, 3 or 4 Leaf packs in parallel and get both
range and power that will be closer to your expectation, the obvious
issue is to
find space for those modules, that will be your biggest challenge.

BTW, NEDRA will be a great resource of how to get the power you need and
do it in an EV.
Also, do not get discouraged by one person telling you how *he* would
approach your situation - you are in control of your own decisions and
can choose your own direction, many here are doing that, some are
building their own controllers.
I would suggest to get in contact with people who have been working at
the cutting edge and in the past have built great components exactly
because someone challenged them to get unheard of performance, notably
the Zilla controllers that Otmar designed.
Last I heard of him, he was designing a high-power AC controller so it
might be possible to use AC in your product, even though you may want to
stick to DC in the prototype to get power components that are available
*now*.
Success and let us know how it goes!

Cor van de Water 
Chief Scientist 
Proxim Wireless 
  
office +1 408 383 7626                    Skype: cor_van_de_water 
XoIP   +31 87 784 1130                    private: cvandewater.info 

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-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of Jack Wendel via
EV
Sent: Thursday, January 14, 2016 5:28 PM
To: Bill Dube; Electric Vehicle Discussion List
Subject: Re: [EVDL] Leaf donor car? Re: Books on converting a car to ev?

Bill replied:


> As I said before, you have made a case that there may be a market for
a
> high-performance convertible EV. Why build the whole car when you can
> modify/customize an existing car and get exactly what you believe
there is
> a market for?


Great idea Bill. What 2-door sports car do I start with? ;^) A hacked up
4-door Tesla is nowhere close to "exactly what you believe there is a
market for". If someone wants a 4-door EV let em just buy a Tesla and
keep
me out of what I think is a money losing proposition.

BTW, I AM starting with an existing car and modifying it. It at least
has
the right number of doors and already comes as a convertible.


> Buy Tesla, chop off the top, and install a very nice custom
convertible
> (or removable hard top, or a T-top.) See how much you can sell it for
to
> test the market.
>

There are a few reasons why I do not want to  go that route:

1) It's a *4-door*. I want a sports car and nowhere in my definition of
a
"sports car" does "4-door" fit.
2) The cost of entry is too high. I would spend my entire budget and end
up
with a useless (to me) 4-door convertible.
3) It's a* 4-door*.
4) I can't say "I designed it and built it". At best I get to say "I
hacked
up a Tesla."
5) It's still a *4-door*.
6) I don't think the market for a 4-door convertible is a good measure
of
the market for a convertible sports car.
7) It's still a *4-door*.
8) I already feel bad enough when I see a nice C5  driving down the road
and I say "I actually hacked up one of those to do my project!" Think
how
bad I'd feel having hacked up a Tesla.
9) It's still a *4-door*.
10) I'd MUCH rather own my car as an ICE than a hacked up Tesla *4-door*
convertible.
11) I laugh at the idiots that in the past have built *4-door*
convertibles. I have no desire to be the butt of my own jokes. ;^)
12) You could be right and there isn't a market for my car. I'd rather
have
my car as a limited range EV than a *4-door* convertible.
13) I'm not a fan of the Tesla body style (even if it DIDN'T have
*4-doors*).
I'd have to rebody the thing to get what I want.

Bill, I'm not saying your approach wouldn't work, but I can't see
investing
all that money and time building something I don't want and I don't
think
there would be a market for it. Then I'd be stuck with the stupid thing.

Remember, I started my discussion asking if a $10k Leaf would be a good
starting point. The intent there was to keep my cost of entry as low as
possible for my prototype. I could buy a LOT of used Leafs for the cost
of
a Tesla! Luckily someone mentioned the form factor of a Leaf battery
pack
sucks. I didn't know that. If it won't fit between the rails of a truck
frame it sure won't fit inside the confines of a sports car.

Seriously Bill, I'm just looking for advice and help. But telling me to
scrap my project and build what you think I should build doesn't help.
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