First Brucedp5 said: >> So is aluminum that such a good idea for power 
line/wiring use of any kind?
  
 Then David Roden responded:

Aluminum wire has been used for larger (stranded) power cables for many
decades, and it's given good service. You do have to size it larger 
because
of its higher resistance, and use Noalox or other goop on the connections 
to
prevent oxidation from raising the resistance at the connection.

For a while, IIRC something over 4 decades ago, solid AL building wire in
#12 and #14 was used in place of #14 and #14 for residential branch
circuits. It proved to be unreliable and hazardous. I think that was
because the solid (vs stranded) wire deformed too much under receptacle 
and
switch terminal screws. With thermal cycling the connections loosened,
developed oxidation, and heated up. There were some home fires as a 
result.
But AL is fine in larger sizes and in stranded type.
 
  
 Like a lot of things, aluminum wire is just fine when used properly.  
David is correct about the issue with aluminum wiring in houses several 
decades ago.
  
 Except for very old stuff, almost all overhead power lines that your 
utility uses is a composite wire consisting of a steel core with an 
aluminum jacket.  It is called aluminum cable steel reinforced (or ACSR) - 
and yes, I've seen a few other names for it.  Pure aluminum does not have 
the tensile strength for long spans without breaking.  Because of skin 
effect, the outer portion of a wire is carrying most of the current, so 
having a steel core does not affect the current carrying capability much.  
The stuff I have seen has individual wires a little under quarter inch in 
diameter with the steel core being about 1/3 of the diameter.  Cables are 
made from a bunch of these wires.  What I was holding was a bundle about an 
inch and a half in diameter.  If more current capacity was needed on high 
voltage transmission lines, multiple cables were run together - generally 
spaced about 6 inches or so apart (maintained by spacers) and hung from the 
same insulator strings.  Two or three cables is common.  This is generally 
called "bundled cables".  This is not to be confused by the three separate 
phases that are on separate insulators.  ACSR is also made with several 
steel wires in the center of the cable with pule aluminum wires surrounding 
it.
  
 Jim Walls
  


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