Definitely put it in a dry place and if you can mount it with some shock
absorbing then that might be beneficial, but the frame of a vehicle
typical does not move fast enough to put a lot of stress on electronics,
it is more the vibrations and an EV has a lot less of those.
Note that Meanwell supplies are typically spec'ed to work off AC and DC
power and we have used them in large numbers in test setups for 48V
power, but those do not get powered off very often, so I cannot speak
about how it holds up with daily power cycling.
Another thing is the current limit that is required for a charger: the
Meanwells have a built-in overcurrent protection, which means that you
will be running the supply at 110 - 120% output all the time. They
typically also have an overtemp protection, but make sure that you are
not giving them a short unhappy life by constant pushing them to the
edge of their operational environment.
It is relatively simple to add a small circuit to measure current and
affect the 2.5V voltage reference to throttle back the supply at a lower
current than its overcurrent protection limit.
Hope this gives some ideas,

Cor van de Water 
Chief Scientist 
Proxim Wireless 
  
office +1 408 383 7626                    Skype: cor_van_de_water 
XoIP   +31 87 784 1130                    private: cvandewater.info 

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-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of damon henry via
EV
Sent: Thursday, September 08, 2016 8:40 AM
To: EV List
Subject: [EVDL] Prepping power supply as onboard charger

I am looking to upgrade my truck to lithium and I'm investigating
charging options.  I decided to test out a Meanwell SP-480-48.  I found
a brand new one on Ebay for $90.   According to the spec sheet
(http://www.meanwell.com/webapp/product/search.aspx?prod=sp-480) they
are adjustable from 41 - 56V.  This fits within the range I use on my
48V motorcyle where I currently charge to 54.6 volts, as well as half my
proposed 96 volt pack for my truck which I think I will want to charge
to 49.8 volts.  The thought is to set the voltage where I want the pack
to end up and just let it charge.  I will test this on my bench to make
sure I'm happy with the results.
If I am happy with the results, I am then concerned with two items if I
want to make an onboard charger for my truck out of two of these.
First, is inrush current.  It does not appear these are built to be
constantly reconnected to Line voltage as the spec sheet indicates they
have a typical inrush current of 20 amps on 115v AC.  So I would need to
design a simple inrush limiter, automated would be preferred, although a
simple switch with a resistor wired across it is not out of the
question.  Any suggestions on simple automated inrush circuits?  My
second concern is that I doubt these are meant to travel.  If I were to
crack it open and take a look at the guts, what would be typical things
to look for in order to ruggedize this for a mobile life.  Would it be
easier to be sure that it is mounted in a dry ventilated space with some
kind of rubber mounting or to actually try to protect the components on
the board itself.
Damon                                     
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