Yet another advanced strategy Tesla has come up with to keep Li battery packs 
from thermal run away and charge safely and quickly.Danny

Patent Issued for Transient Detection of an Exceptional Charge Event in a 
Series Connected Battery Element (USPTO 9529048)


1/7/2017 8:04:54 AM EST

By a News Reporter-Staff News Editor at Journal of Engineering -- According to 
news reporting originating from Alexandria, Virginia, by VerticalNews 
journalists, a patent by the inventors LePort, Francisco (San Francisco, CA); 
Kohn, Scott Ira (Redwood City, CA), filed on November 30, 2012, was published 
online on December 27, 2016.

The assignee for this patent, patent number 9529048, is TESLA MOTORS, INC. 
(Palo Alto, CA).

Reporters obtained the following quote from the background information supplied 
by the inventors: "The subject matter discussed in the background section 
should not be assumed to be prior art merely as a result of its mention in the 
background section. Similarly, a problem mentioned in the background section or 
associated with the subject matter of the background section should not be 
assumed to have been previously recognized in the prior art. The subject matter 
in the background section merely represents different approaches, which in and 
of themselves may also be inventions.

"Battery packs, for purposes of this disclosure, are series-connected battery 
elements. These elements may, in turn, include a parallel, series, or 
combination of both, collection of chargeable energy storage cells, usually 
rechargeable cells. Collectively all these cells store energy for the battery 
pack. The series-connected battery elements may, in turn be subdivided into 
collections of modules, each module including one or more series-connected 
battery element.

"In many instances, the battery pack may be treated as a monolithic unit, 
providing energy for operation. However, to enable such treatment, individual 
cells, series-elements, and modules are processed in order to achieve a desired 
average monolithic effect. One particular concern is that at the individual 
level, the series elements are not the same and store differing amounts of 
energy and charge/discharge at different rates. These variations are natural 
and expected. In certain situations, the variations can lead to an exceptional 
variation, defined herein as an exceptional charge state, in which an 
individual series element is excessively overcharged or overdischarged (as 
compared to some threshold).

"Overcharge of a lithium-ion battery can lead to thermal runaway, either 
directly or via increased susceptibility to abuse due to decreased chemical 
stability. When charging a battery pack which includes more than one series 
element, an initial imbalance in the state of charge of the series elements can 
result in overcharge of one or more of the series elements, even when the 
voltage of the battery pack does not indicate overcharge. There are 
conventional solutions to mitigate this potential hazard that monitor series 
element voltages and are in place to ensure balance prior to charging. However, 
due to the potential severity of exceptional charge events, particularly for 
overcharge events, additional systems for identifying series element overcharge 
in a battery pack before the event becomes severe are desired in the event that 
the voltage monitoring and balancing system malfunctions or may otherwise 
insufficiently address the exceptional charge event.

"What is needed is a system and method for identifying exceptional charge 
events of series-connected energy storage elements, and responding 
appropriately to detected exceptional charge events."

In addition to obtaining background information on this patent, VerticalNews 
editors also obtained the inventors' summary information for this patent: 
"Disclosed is a system and method for identifying and responding to exceptional 
charge events of series-connected energy storage elements. The following 
summary of the invention is provided to facilitate an understanding of some of 
technical features related to detecting to exceptional charge events of 
series-connected elements and responses thereto, and is not intended to be a 
full description of the present invention. A full appreciation of the various 
aspects of the invention can be gained by taking the entire specification, 
claims, drawings, and abstract as a whole. The present invention is applicable 
to other implementations in addition to electric vehicles such as stored energy 
cases providing energy time shifting of renewable energy generation (e.g., 
solar and wind generators), to other arrangements of series-connected e
 nergy storage elements, and may be applied to other cell chemistries.

"An exceptional charge event detector for an energy storage system having a 
plurality of series-connected battery elements, including a data acquisition 
system, coupled to the plurality of series-connected battery elements and 
determining, for each battery element of the plurality of series-connected 
battery elements, an associated charge dependent parameter during an 
operational period of the energy storage system; a controller, coupled to the 
data acquisition system, establishing a characterization for each battery 
element of the plurality of series-connected battery elements from the 
associated charge dependent parameters; wherein the characterization includes 
one of an exceptional characteristic pattern for the operational period or a 
normal characteristic pattern for the operational period; and wherein the 
controller detects an exceptional charge event for a selected one battery 
element whenever the characterization for the selected one battery element 
includes an associ
 ated exceptional characteristic pattern during the operational period.

"A rechargeable energy storage system having a plurality of series-connected 
lithium-ion battery elements, including a voltage measurement and balancing 
system detecting and reducing voltage imbalances between voltage levels of the 
plurality of battery elements of the energy storage system wherein the voltage 
measurement and balancing system uses a first detection modality to determine 
an existence of a voltage imbalance; and an exceptional charge event detector 
monitoring the plurality of battery elements for an exceptional charge event 
using a second detection modality different from the first detection modality.

"A computer-implemented method for detecting an exceptional charge event for an 
energy storage system having a plurality of series-connected battery elements, 
including a) determining, for each battery element of the plurality of 
series-connected battery elements, an associated charge dependent parameter 
during an operational period of the energy storage system; b) establishing a 
characterization for each battery element of the plurality of series-connected 
battery elements from the associated charge dependent parameters; wherein the 
characterization includes one of an exceptional characteristic pattern for the 
operational period or a normal characteristic pattern for the operational 
period; and c) detecting an exceptional charge event for a selected one battery 
element whenever the characterization for the selected one battery element 
includes an associated exceptional characteristic pattern during the 
operational period.

"Any of the embodiments described herein may be used alone or together with one 
another in any combination. Inventions encompassed within this specification 
may also include embodiments that are only partially mentioned or alluded to or 
are not mentioned or alluded to at all in this brief summary or in the 
abstract. Although various embodiments of the invention may have been motivated 
by various deficiencies with the prior art, which may be discussed or alluded 
to in one or more places in the specification, the embodiments of the invention 
do not necessarily address any of these deficiencies. In other words, different 
embodiments of the invention may address different deficiencies that may be 
discussed in the specification. Some embodiments may only partially address 
some deficiencies or just one deficiency that may be discussed in the 
specification, and some embodiments may not address any of these deficiencies.

"Other features, benefits, and advantages of the present invention will be 
apparent upon a review of the present disclosure, including the specification, 
drawings, and claims."

For more information, see this patent: LePort, Francisco; Kohn, Scott Ira. 
Transient Detection of an Exceptional Charge Event in a Series Connected 
Battery Element. U.S. Patent Number 9529048, filed November 30, 2012, and 
published online on December 27, 2016. Patent URL: 
http://patft.uspto.gov/netacgi/nph-Parser?Sect1=PTO1&Sect2=HITOFF&d=PALL&p=1&u=%2Fnetahtml%2FPTO%2Fsrchnum.htm&r=1&f=G&l=50&s1=9529048.PN.&OS=PN/9529048RS=PN/9529048

Keywords for this news article include: INC., TESLA MOTORS INC.

Our reports deliver fact-based news of research and discoveries from around the 
world. Copyright 2017, NewsRx LLC

(c) 2017 NewsRx LLC
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