Hi Michael,

  Just as Tom says, the 1238-6501 Curtis controller is designed for 80V
nominal voltage systems.  I did the mistake to order this controller for a
32 lithium cells 3.2V x cel, 102.4V nominal and realized too late when I
tryed to run the system on a just fully charged pack. I noticed the
'pre-programmed' high voltage cutoff from HPEVs software was 105.1Volts
altough the internal caps can support little higer.

  I would not recommend to go to the factory OS if it comes from HPEVs with
the motor as a kit. Especially if you have latest firmware versions. HPEVs
firmware version has lot more performance than Curtis OEM version.

Marco Gaxiola
EnergyEV.com


On Mon, Feb 20, 2017 at 1:35 PM, Tom Keenan via EV <[email protected]>
wrote:

> The 1238-6501 uses 48 to 80 volts DC (nominal). The voltage of the pack
> will likely be a bit higher than the nominal rating.
> As an example, a 48 volt (nominal) lead acid pack might have a fully
> charged resting voltage around 52.5 volts, and similar 72 volt pack would
> have a resting voltage just under 80 volts. If someone made up an 80 volt
> pack, the resting voltage would be about 88 volts or so.
>
> That being said, what is more important is the highest voltage expected on
> the system. This will happen when the battery pack is being charged. The
> maximum voltage on a 72 volt pack while finishing a charge is about 92 to
> 96 volts, or about 100 to 104 volts on an 80 volt lead acid system. These
> are approximate numbers. (finishing/equalizing voltage varies by battery
> manufacturer, and occasionally by charger programming facility).
>
> The highest potential charging voltage for an 80 volt nominal system is
> close to the 108 volt number you have - I would consider that to be an
> absolute maximum voltage that is encountered on rare occasions.
>
> Anything higher than an '80 volt' pack risks popping this controller.
> Staying with 72 volts max (nominal) will give you a good safety margin and
> longer controller life.
>
> Tom Keenan
>
> > On Feb 20, 2017, at 10:17 AM, m gol via EV <[email protected]> wrote:
> >
> > Hello
> >
> > What is the maximum voltage of a Curtis 1238-6501 controller?
> >
> > EVWest is telling me 75 volts, but I have heard 108volts?
> >
> > Thanks
> >
> > Michael
>
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