In my kind of desperate attempt to figure out where I am with respect to
battery life, I came across this article. It answers questions in ways I
don't like, but at least it claims to answer them. I'll hope for magic, but
I'm pretty discouraged for my immediate out-of-pocket expenses. I'd be
willing to incur those for the sake of the planet, but why should I get
kicked if nobody else is, right now, today? How would that improve anything?
The Fiat 500e, which I'd previously ruled out because Fiat seems to have
gone nuts, is starting to look more realistic at a few thousand dollars.
Realistic means that I'll only be able to count on the car for a few more
years, and I'd better get a low-mileage car while hoping everybody comes to
his senses. It's kind of hard to hope for that, these days. 

Here's the report. I'll read the more detailed study it cites. If you're
sick of leasing, it's not good news.
This does seem to be something people in my situation could use. I hope the
list can give it some prominence.

 

-----

EV Batteries

By

karmakanix.com

7 min

 
<https://getpocket.com/redirect?url=http%3A%2F%2Fkarmakanix.com%2Fknowledgeb
ase%2Felectric-cars%2Fe-golf-electric-car%2F> View Original

Volkswagen's current electric e-Golf churns out 115 horsepower with 199
ft/lbs of torque. Variable battery regeneration gives options for
deceleration vs. recharging. At full regen, one hardly needs the brakes.
Once again, Volkswagen has worked hard to top the field. The e-Golf easily
leads the other electric car offerings in its class for trim, driveability
and comfort. The distance per charge is just over the competition, and that
leads to a serious discussion. Battery longevity will no doubt become the
leading issue with electric cars. Everyone is aware that batteries all lose
their capacity over time, but few understand all the variables.

Battery life is defined as ending when a battery reaches about 2/3 of its
capacity, sometimes referred to as Cycle Life. How quickly it reaches this
limit has a number of factors. Depth of Discharge cycles. Operation and
storage in hot or cold environments. High peak charge voltages. Fast rates
of charge or discharge. Amount of time left discharged.

Most hybrid cars are still chugging around after 10 years, although a few
have needed battery and/or power control/charging modules replaced. That's
because the gas engine is constantly recharging the battery, not allowing it
to drop to a low level of charge, or stay discharged for very long. Cell
phones on the other hand are commonly left to discharge near empty, and
sometimes left at low states of charge for long periods. It is common for
cell phones to be at 70% or less of their original capacity by 2 years old,
and not usable before 3 years old. Electric car batteries will also degrade
over time, and different consumers will have different results. The real
question will be when is said battery unusable for the needs of said
consumer. The consensus more or less matches the VW warranty of 8 years or
100,000 miles against 70% capacity. So that is 70% of the original stated
range with no hills, at 68 degrees Fahrenheit, no climate control, and no
electrical consumers turned on.

Battery Capacity and Cycle Life are related, but not the same. Battery
Capacity is the amount of available energy before the battery reaches about
3 volts per cell. Cycle life refers to how many Charge / Discharge cycles
one gets before the battery reaches 70% of its rated capacity. The indicated
driving range on the dash of an EV is only loosely related to both these
factors. Generally when an EV is new, the battery is only allowed to charge
to 80% capacity and discharged to 30% capacity. As the car ages, this range
is extended to allow minimal reduction in driving distances. It's not just a
trick, this also extends battery life.

Higher depth of discharge (DoD) reduces cycle life. A lithium battery that
consistently goes from full charge of around 4.2 volts to full discharge at
about 3 volts will only have 300 to 500 cycles before reaching 70% capacity.
The same battery discharging only 10% will get well over 4000 cycles before
reaching the same 70% capacity. Loosely translated, a vehicle that is
consistently driven until most of the available miles are used up will need
a battery much sooner than one which is driven shorter distances between
charges. As just a feasible approximation, the best battery life is achieved
when the usage before charging is about half the indicated driving range
when the car is new, and about 1/3 the indicated driving range when the car
is several years old.

Batteries lose cycle life when operated in hot weather. Cycle life drops by
20% at 86 F, and by 40% at 104 F. Electric car batteries just won't last as
long in desert conditions. Self discharge rates also increase with
temperature. Lastly, in a hot climate, the battery should not be charged at
a high rate or up to fully charged. Either condition will reduce cycle life
considerably, and may damage the battery.

Batteries lose capacity in cold weather. The optimum temperature for a
battery is around or slightly below 68 degrees Fahrenheit. A Flooded Battery
(lead-acid) like your car's starting battery loses about 10% capacity for
every 10 degrees below 50 F. The six different Lithium Ion batteries vary in
capacity and ability to deliver power with colder temperatures. Most are
down to under 50% capacity by 32 F. Add to the fact that the vehicle's cabin
heat must be generated from the battery, and an electric car loses range
pretty radically as the weather gets colder. Furthermore, battery charging
is inhibited at lower temperatures. Some EV's have electric blankets to warm
the battery during charging, and of course the power for the blanket is
coming from the grid. Charging a lithium battery at freezing temperatures
may very well damage it.

High peak charge voltages quickly reduce battery cycle life, but render more
capacity. The optimal voltage for maximum cycle life is 3.92 volts, but the
capacity at that state of charge is only 58%. Most consumer devices are set
to keep the charge up at 4.2 volts so the device is always at a high
capacity and ready for use. Industrial batteries and electric cars tend to
use lower peak charge voltages to extend their useful cycle life.

The rate of charging is important. Charging from full discharge to full
charge in less than one hour can damage a battery, but even if damage does
not perceptibly occur, the cycle life is cut by up to half. Most modern
chargers are "smart" as are the batteries. The charger knows the state of
charge, the temperature and the condition on the cells and charges
accordingly. The charger can fast or ultra-fast charge up to 70% then a
slower saturation charge finishes the charging. Ultra-fast charging always
stresses the battery. Fast charging will damage a battery that is cold, hot
or too old and weak.

An in depth discussion of rate of discharge of EV batteries is complicated.
The variables are complex and depend on the pilot more than the equipment.
Suffice it to say that driving very briskly or over lots of hills will
diminish battery cycle life and capacity. Without including information of
the types of lithium ion batteries, basically the larger the battery in
kilowatt/hours (kWh), the more sustained high power usage it will allow with
less diminishing of the cycle life and capacity. Without naming brands, the
more expensive electric cars also have much larger batteries, and are likely
to render a far longer usable lifespan.

The effect of leaving an EV discharged for long periods is not well
understood. The biggest variable is storage temperature. The hotter the
storage environment, the less capacity that can be restored by a large
factor. The second biggest factor is the state of charge of the battery to
be stored. At San Francisco temperatures of 40 F to 70 F, a battery stored
for a year at 40% charge will still have almost all its capacity. The same
battery stored in the same environment at 100% charge will recover just over
80% of its capacity. A battery stored at 104 F for a year at 40% charge will
recover 85% capacity. The same storage conditions at 100% charge will
recover 65% capacity, which is to say that the battery is marginally usable.
In the unusual circumstance that a battery is stored near or at fully
discharged, the rules completely change. Leaving an EV for months in a
completely discharged state will definitely lower the capacity. After a year
of storage while completely discharged, the battery may only yield a dozen
miles of driving or be completely unusable. Additionally, the self discharge
characteristic might lower the voltage below 1.5 volts per cell, which
effectively renders the battery unrecoverable.

It would seem that the optimal battery charger would be something like a
psychic charger that knew exactly when a consumer was going to take the
device or car off the charger and use it. Fortunately, Volkswagen provides a
programmed charge application for the e-Golf. It charges the battery to 40%
capacity and holds it there, then tops off the charge just before the
consumer needs to drive. Unfortunately, VW charges for this service by the
month, a marginal enticement for proper battery care.

It should be noted that the graph describing capacity loss is not linear at
all. Once a battery degrades to below 70% capacity, the curve accelerates
and the battery can drop to 50% capacity within months, often to completely
unusable within a year. For the technically minded, try this link to
<http://batteryuniversity.com/learn/article/how_to_prolong_lithium_based_bat
teries> BatteryUniversity.com for a discussion about lithium batteries and
how to keep them working longer.

It would seem that the optimum way to own and drive an electric car might be
to lease one. Bear in mind that the cost to replace the battery in an
electric car is not prohibitive, but it is a certainty. And if a car worth
$36,000 new is worth $18,000 when it needs the $6000 battery, then what. If
it is only worth $10,000? With gas and diesel powered cars, only a fraction
require the huge expense of an engine during their service life. But every
battery will fail eventually. Our guess is that a 10 year old electric car
may not have the same sort of value as a petroleum powered cousin. That will
depend of course on the perceived value generated by the public.

Over 1 million electric cars have been sold so far this century as of 2016.
Aside from the early pioneers, most of which failed about a century ago, the
current market of electric vehicles reflects more of an upward trend towards
saving the planet than saving one's wallet. And that may just be a laudable
sacrifice that maybe more folks should make.

 

 <http://www.chrisrichard.org> Chris Richard
Desk: 424-772-0333
Cell:   909-384-2006

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