1. No, as far as I know, nobody has made a synchronizer with an optical head.
   Magnasync did make outboard optical heads that would plug into a squawk box
   for editing; they did not have any flywheel.  I never saw one in real life,
   only at trade shows.

2. Yes, you can run the optical head out of a projector outside the projector.
  Supply 4V to light the exciter lamp (a 5V power supply with two series 
  diodes to drop the voltage is a common solution) and take the solar cell
  output into a microphone preamp.  It will take about 40 dB to bring the
  signal up to line level.

3. In the seventies there were a lot of JAN projector soundheads available on
  the surplus market.  I tried to make an editing device using one, but I found
  that without the proper flywheel arrangement the flutter was so high that 
  voices were almost unintelligible, and with the proper flywheel I could not
  start and stop on a dime (as is needed for editing) without scratching the
  hell out of the film.

4. If you have a synchronizer, why do you need optical sound anyway?  Just take
  your optical track, dub it to fullcoat, and run it in parallel with the other
  stuff.  The miracle of mag is that it's easy to put anything you want on it
  any time.
--scott

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