I'm a giant dunce. I forgot to convert character space to device space... No wonder FT_Outline_Embolden produced garbage, especially at small sizes. Emboldening looks good now with the default CFF parameters without any tweaking!

http://postimg.org/gallery/vgi21eka (all with gamma correction, ftview left-to-right: no hinting, autohinter without emboldening, autohinter with emboldening)

I think this is it :)

Pushed to https://github.com/madig/freetype2/tree/stem-darkening-autohinter.

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