I had suggest the following in another email. Please add the following line to 
your local_conf.py

MPLAYER_AO_DEV_OPTS = ' -ac hwac3,hwdts,a52,'

> Date: Tue, 10 Nov 2009 10:08:42 +0100
> From: muell...@gmx.de
> To: freevo-users@lists.sourceforge.net
> Subject: Re: [Freevo-users] mplayer  ac3 sound over s/pdif
> 
> P.s. my values in local_conf.py are:local_conf.py?
> MPLAYER_AO_DEV = 'alsa'   
> MPLAYER_AO_DEV_OPTS = '' 
> if CONF.display == 'x11':
>     MPLAYER_VO_DEV = 'xv,sdl,x11,' # X11 drivers in order of preference
> else:
>     MPLAYER_VO_DEV = CONF.display  # e.g.: x11,mga,fbdev, see mplayer docs
> 
> MPLAYER_VO_DEV_OPTS = ''           # e.g.: 'some_var=vcal'
> 
> MPLAYER_AUDIO_CACHE_KB = 256
> MPLAYER_AUDIO_CACHE_MIN_PERCENT = 25
> MPLAYER_AUDIO_NETWORK_OPTS = '-cache %d -cache-min %d' % 
> (MPLAYER_AUDIO_CACHE_KB, MPLAYER_AUDIO_CACHE_MIN_PERCENT)
> MPLAYER_NICE = -20
> 
> if CONF.display in ( 'directfb', 'dfbmga' ):
>     MPLAYER_ARGS_DEF = ('-autosync 100 -nojoystick -autoq 100 -fs ')
> else:
>     MPLAYER_ARGS_DEF = (('-autosync 100 -nojoystick -autoq 100 -screenw %s '
>                        + '-screenh %s -fs') % (CONF.width, CONF.height))
> 
>   
> 
> 
>        
> -------- Original-Nachricht --------
> > Datum: Mon, 09 Nov 2009 10:31:06 -0500
> > Von: Jason Tackaberry <t...@urandom.ca>
> > An: freevo-users@lists.sourceforge.net
> > Betreff: Re: [Freevo-users] mplayer  ac3 sound over s/pdif
> 
> >      1. On Mon, 2009-11-09 at 12:05 +0100, "Michael Müller" wrote:
> > > I detected that I don't have to reboot the whole system, I only have
> > > to restart freevo. I think freevo holds in some way the sound dev
> > > because if I use mplayer from console all works fine.
> > 
> > I'm a bit unclear about that last part.  Are you saying that as long as
> > you run MPlayer from the console, it always works regardless of whether
> > Freevo is running or not?  i.e. even if you are having audio problems
> > when launching the video via Freevo, it always works when running from
> > the command line (even if Freevo is still running)?
> > 
> > What is the MPLAYER_AO_DEV_OPTS value set to in your local_conf.py?
> > 
> > Now that I reread your initial email, you seem to give two contradictory
> > reports.  First you give this sequence of events:
> >      1. Play AC3 passthrough; works.
> >      2. Play PCM; works.
> >      3. Play AC3 passthrough; works.
> >      4. Play PCM; doesn't work.
> > 
> > Then you say "After a restart I can play again movies without ac3
> > support till I start an ac3 movie" which implies this sequence of events
> > instead:
> >      1. Play PCM; works.
> >      2. Play AC3 passthrough; works.
> >      3. Play PCM; doesn't work.
> > 
> > In the first case, PCM works for a time after AC3 passthrough.  In the
> > second, AC3 passthrough seems to kill your ability to play PCM.  Can you
> > please clarify what you're actually experiencing?
> > 
> > Cheers,
> > Jason.
> > 
> > 
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