> DJ, are you talking laminating photo-etch-resist film to the copper
> laminate,

The photosensitive film is laminated to the bare copper, producing a
"negative" sensitive board.

The printed mask is just laid on top of that, then a sheet of glass to
hold it against the board.  Normally you'd use a vaccuum system to
hold it against the board, but balancing a piece of glass on it works
for me.

> imagining using liquid emulsion of some kind, but film photomask
> like the PCB makers use would be good too...

You can buy pre-sensitized boards, too.  They tend to be positives,
though.  Those are made from liquid emulsions.  I use film because
it's hard to get a consistent thickness of emulsion at home.

For positive boards, you print your mask the same way you'd print for
toner transfer - ink where you want copper.  For negative boards (like
mine), you put ink where you want the copper *removed*.  The UV
hardens the film, so anything clear in the mask remains in the film.

> PS have you tried laser printer photomask film ,(artwork), such as
> Kimodesk?

My toner doesn't block enough UV - only three steps.  Plus, the inkjet
is much more precise and accurate.


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