I love this post. Your comparisons of the different points of failure are 
very helpful.

I'm having lots of luck with contact cement and 4 gauge vinyl (like 
restaurant table cloth covering stuff). It's probably only slightly more 
expensive than BFT in the short term, but it will last much, much longer.

So far this is proving to have excellent sheer strength, tensile strength, 
resistance to direct flame (tested for 15-30sec of direct contact with no 
ignition; i.e. no foil tape necessary), and other various environmental 
factors. Some day soon, either myself or another kind soul will be adding 
information to the appropedia site regarding the application methods and 
other fun details. Using this in a semi-folding design means that you are 
building a yurt that will for sure last many burns, and will only require 
minimal setup on the playa. Also, these two materials not a rare commodity 
during the summer before the burn. You can find these items on Amazon and 
just about any fabric, hobby and/or hardware store. 6" 8959 is hard enough 
to find as it is, much less when you need it.

I recently tried to break my prototype triangle in half, and it would only 
bend into a 90deg curve. I suspect the vinyl played a big part in this 
since polyiso is quite easy to break in half normally. And this is only 
with about 2 inches on the sides! The boards will not pull or tear apart. 
You have to actually stand on one board and pull on the other with all your 
strength to destroy the hinge; and even then, the point of failure is the 
paper bonding to the foam itself, not the foil laminate or the contact 
cement bonding. I was actually surprised to see the foil laminate did not 
detract from the adhesion of the contact cement, given that if you peel any 
kind of tape or glued fabric from the board the foil comes off easily. I 
had even thought about maybe trying to find a way to strip the foil off the 
paper, but that's a lot of effort and evidently not necessary.

Is it as easy as pressing on some tape, not really; but it's cheap, long 
lasting and available.

I can't wait to hear what you come up with as well. I've been testing all 
kinds of things from zippers, magnets, buttons, and other types of 
adhesives and fabrics. This seems to provide the best weather resistance, 
flame resistance, dust resistance and permanence of all the other options 
that I've seen so far.

Good luck!!




On Thursday, June 6, 2013 8:26:22 PM UTC-7, Charlie Staley wrote:
>
> I have been reading through the postings for a couple of things, one is 
> regarding my own interest in tape.  While researching the other non 
> filament tapes that might be functional, I was thinking that things might 
> be over-engineered.  I suppose with the possible winds, over-engineering 
> may not always be a bad thing.  But tonight, I came across a comment from 
> Vinay in 2011, mentioning that hexayurt failures are uncommon.  Or almost 
> unheard of.  Is that still the case.  The only attibutable cause, so far, 
> has been poor construction practices.
>
> There are a few failure mechanisms I can think of.  But sideways release 
> of tape has not been one that comes to mind.
> Adhesion failure:  Causes - contaminated surface, non compatible surfaces. 
>  Non-shear loads, or peeling.  Most of these tapes have fairly significant 
> peel strengths, but an adhesion failure from  peeling would be a truly 
> monumental achievement in poor construction techniques.  Like hanging 
> something from the ceiling, stuck to one end of a piece of tape, with the 
> other stuck to the ceiling.
>
> But shear strength of adhesion would be like hanging same said object from 
> the wall.  The load is not trying to peel, it is trying to shear.  Very 
> different scenario.  And the shear strength will come from both the tensile 
> strength of the tape, and the shear strength of the bond.  A good bond, 
> under tensile load, also depends on a good length of anchor.  Example: 
>  Make up a moving box and tape the bottom.  You will see pros wrap 12 
> inches up the side.  Amateurs will use 3 pieces of tape, with only  3 
> inches up the side on each side.  Which is stronger?  I have seen more than 
> a few blowouts on the three piece method.  There is only 3 inches of 
> tensile / shear, and once the middle starts to fail, there go the sides. 
>  The 3M bi filament tape states a peel strength of 100 lbs per inch width 
> to steel.
>
> Tensile failure.  Breaking tape.  I don't think any of these are going to 
> break sideways.  Maybe if the roof were connected only by a ring of tape 
> and the wind was able to grab an edge.  But I speculate that the adhesion 
> would fail before tensile.  So for that, some Longitudinal (top to bottom) 
> straps connecting the two, or of course, the anchors.  The monodirectional 
> tapes, and the bidirectional tapes have around 150 psi tensile strength per 
> inch width.  Bi filament has it of course in both directions.  But we're 
> not really relying on tensile strength laterally.  At least I don't believe 
> so.  And it's the wide bi filament tape that gets really expensive.
>
> I don't see any shear strength ratings, but I would imagine that it could 
> be higher than the tensile strength, given that peel strength is 66%  (for 
> the 8959 tape).
>
> So that would mean that width is your friend.  And even if you do get 
> lateral loading, that would be across great lengths, so regardless of the 
> tape, the strength is significant.
> There are other tapes that I have found.  High molecular weight 
> (expensive), and some high strength polyethylene tapes.  I would hazard a 
> guess that some of the "ultra clear" premium packaging tapes would work, 
> though 6 inch width woudl be a minimum.
>
> That being said, am I going to bank my shelter on it.  Nope.  But, it 
> might be a worthwhile experiment.  
>
> Another failure mechanism is structural.  To some degree, I think the tape 
> lends rigidity to the structure, and the structural mechanics take over.  I 
> put together my foamcore model today.  Flip flopping around, falling over, 
> shifting around.  Then, with a few very small pieces of tape, I got the 
> roof on.  You can bear down on that sucker, and the load holds very well. 
>  Where would it be weak?  Where ever it could buckle.  And that depends on 
> the model, and the roof.
> I think that the resulting equilateral triangle sections would be better 
> served with an inside tight tape bonding.  That is a large segmented flat 
> surface.  The inside tape prevents the hinge from opening.  If you were to 
> use a weaker tape, I would further augment that joint with some cross 
> lengths, perpindicular to the seam, going a couple of feet to either side. 
>  Over engineering, maybe.  But if you saved money on the tape, it would be 
> well spent tossing some of it into over engineering.  I'm all for over 
> building: if things remain aesthetic, functional, and economical.  
>
> I planning on an H13, with a full door.  Lots of discussion in 2011 on 
> questions, breaking the tape ring.  I don't see much from 2012.  Though I 
> do think that the plywood panels on either side of the doorway addresse 
> that issue.  I like one comment about bringing the tape ring over the 
> plywood and wrapping around to the inside (bonding length).  I think by 
> leaving a couple of inches of intact plywood at the bottom, and many inches 
> at the top, then keeping the door around 30 inches or less in the 48  inch 
> panel, and you have a good amount of integrity both for the tape ring, and 
> for that huge flat surface and seam that get compromised by cutting into 
> it.  
>
> If you were to forgo the plywood, I would think that some metal L channel 
> might be good in the doorway, on either side, straddling the seams.  And 
> maybe a plate of plywood  or metal to either side of the door to shore up 
> that joint.  You want to prevent buckling at that wall, and those would 
> help to support the weak spot.  For that matter, you may want to put plates 
> on the adjacent high wall, as that is still a large surface that could be 
> taking tangential load.  While the roof has large surfaces, the wind 
> loading is not direct, and the loads are transferred to the walls. 
>  Tangential to the wall, some will want to go the adjacent walls, but that 
> is a long horizontal seam directly in the load path.
>
> I'm just throwing some of my thoughts out there.  If someone does have any 
> knowledge of, or stories about failures, I would be very interested.  But 
> the failure mode is important.  Stronger glue using the same crappy 
> materials won't help anything.  I think that some of the experiments with 
> fabric hinges, etc., stand a greater chance of failure than tapes that are 
> less strong than bi filament tape.  While you a square inch of fabric 
> versus a square inch of tape film, the fabric does not have a uniform flat 
> surface, so your effective bonding area is very likely far lower than an 
> inch.  Plus, the outer parts of the fabric are not homogeneous with the 
> inner parts.  You could have a lint deposit on the adhesive, post bonding 
> failure.  It would be interesting to hear about some peel tests for that 
> type of joint.  I'm simply speculating on possible sources of failure.  If 
> it were to have a peel strength in excess of the bi filament tape, then you 
> are probably good to go.  If you have a consistent application method.  
>
> Anyway, if you do go that path, run some experiments with your fabric. 
>  Glue it down, how you intend to and leave a strip hanging.  The try to 
> pull it off, pulling tangentially to the surface.  If the foil comes off, 
> you're probably good.  If the foil adhesion is failing, it don't matter 
> what tape, material or adhesive you are using.  Also try the test under 
> shear.  If you get some filament tape (regular filament will be fine), you 
> can compare it to that, but use identical widths.  
>
> People are spending tons of money on tape, and the tape of choice 
> deteriorates rapidly.  I think we are surrounded by solutions if we were to 
> look and share.  It's not worth it to save a few percent of cost on your 
> structure, only to have it be marginal.  But removing the old bi filament 
> is more work.  Adding aluminum tape over it is more cost.  I think we can 
> still build with a comfortable load margin, yet save some time and money.
>

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