> I started to think shaving
> does not work for plywood!  (Anyone have any comments on this?).

It is possible to scrape plywood wheels: Jean-Luc Bleton makes his from
unbanded plywood, and they work well.  Part of the trick may be using
completely voidless ply, such as high-quality Baltic Birch or Finnish Birch. 
Unfortunately the quality of these products has decreased steadily over the
last decade, so it's a lot harder to find really voidless pieces.

The other trick of scraping a wheel is that you have to take very, very small
cuts.  If there's the slightest runout (high spot or low spot) you need to
shave off just the high spot at first, then slowly advance the blade until
more and more of the high spot is taken down.  It's really difficult to keep
the blade from riding on the wheel surface.

The blade must be sharp, sharp, sharp.  The scraping cut dulls it quickly, so
you have to resharpen often - it's not unusual to spend more time sharpening
than scraping.

Some people use a chisel, some use cabinet scrapers, some use plane blades,
some use freshly broken glass.  Your mileage may vary.  Sanding is problematic
because the block can't help but ride the surface as it goes up and down.  We
wish it weren't so, but it is.  ;-)

The second most dreaded sound a person scraping a wheel will hear is the whine
of chatter resulting from going too fast or too deeply.  It means that the
blade has vibrated, producing a surface that looks (at high magnification)
like a crinkle-cut potato chip.  [Brit tranlation: potato crisp].  The only
thing to do is hold on tighter, scrape lighter, and gently get rid of the
rough patch.

The most dreaded sound?  That awful "thunk" as the blade digs in and makes a
gouge: too much pressure was applied, or something shifted, or you slowed
down.  When you hear that, you know that you've got a lot of work ahead to
scrape down the rest of the wheel surface to get below the level of the ding
you just put in it.

Happy scraping, folks!

Alden




Cali and Alden Hackmann
Olympic Musical Instruments:
Hurdy-gurdies, audio production, stained glass, laser art, embroidery

"I am an optimist. It does not seem too much use being anything else."

- Winston Churchill


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