If anybody happens to be doing a starboard bulkhead replacement and creates
a template from an old one and can share the template with me, I'd be very
appreciative.  Please let me know if that is is possible.  I have an 81 Cat
27 SR and I need to replace at least the aft starboard bulkhead that
connects to the compression post, but I don't have a full one to make a
template out of!

Jay D.
Cat 27 #4804
Slidell, La

On Wed, Sep 8, 2010 at 9:08 AM, Michael Bowick <[email protected]>wrote:

>
>
> I replaced both bulkheads this spring. I strongly suggest you look hard at
> your other bulhead. If one has rotted the other one probably needs replacing
> as well. The job is suprisingly easy. The mast will stand with the lower
> shrouds alone, so removing the chain plates with the mast up is not a
> problem. The bulkhead and all sections of the cabin which will need to be
> removed to get the bulkhead out are all screwed in. Dis-assemble, use the
> old bulkhead as a template to cut a new bulkhead and install the new. This
> is your chance to re-seal you chainplates. I read somewhere that all deck
> hardware should be re-bed every three years, so while the tube of 4200 is
> open, go crazy on the rest of your fittings. If you don't do it now it will
> be a long time befrore it will get done, trust me, I have yet to finish
> re-bedding and now winter is looming. I used finish grade plywood instead of
> marine grade. Todays finish grade is still much better than the origional
> bulkheads which lasted 31 years. I figured it was a safe bet that in 31
> years if the boat is still afloat there may be other issues to deal with and
> replacing the bulkheads again is not the end of the world. If you keep the
> chainplates sealed the bulkheads should last forever. I did take the
> precaution of siliconing the edges of the bulkhead before I installed them.
> This is a much easier job than you would think and you'll get great piece of
> mind when it's done.
>
> Good Luck, Mike
>
> ----- Original Message -----
> *From:* Craig Johnson <[email protected]>
> *To:* [email protected]
> *Sent:* Wednesday, September 08, 2010 6:09 AM
> *Subject:* [IC27A] Rotting bulkhead
>
>
>
> Hello All,
>
> I just discovered yesterday evening that my Starboard bulkhead on my 1979
> 27 is barely non-existent.  I appears that very little other than the outer
> laminate remains and I am now fearful of raising any sails.  Have any of you
> encountered this?  Any ideas as to what the cause might be?  I really cant
> see any point for water intrusion other than the shroud chain plate, but
> that could very well be the culprit.  Have any of you attempted to correct
> this problem?  Tips, suggestions, repair process steps, any input is
> welcome.
>
> Thanks in advance
> Craig Johnson
>
>
>
>  ------------------------------
>
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>  
>



-- 
Jay D. Ducote
[email protected]
http://www.biteandbooze.com
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225-603-4680
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