This is still under investigation. The problem has now been narrowed down
to be related to switching high loads when the input voltage is high. A
solution has not yet been found.
If you're curious about the progress, you can track my post on the TI forum
here:
http://e2e.ti.com/support/power_management/non-isolated_dcdc/f/196/t/390774

I'm pending on folks from SeeedStudio to provide some more measurements in
order to be able to proceed.

On Mon, Jan 26, 2015 at 2:39 PM, Paul McMahon <[email protected]>
wrote:

> Ytai,
> have you come up with a solution to the problem, that might be rolled into
> a new version of IOIO?
> I might be building a board which integrates IOIO with some other stuff,
> and wonder if you found some solutions to this issue, which don't restrict
> Vin or cable length.
> thanks
>
>
> On Monday, October 21, 2013 at 8:30:27 PM UTC-4, Ytai wrote:
>>
>> If you're using 10V or less you can have the wires be as long as you
>> want. If you're using *more* than 10V I'd be careful about wire lengths.
>> I can give exact numbers, since they highly depend on the specific power
>> supply that you're using: how fast it ramps up, how much current it can
>> source during ramp-up, etc.
>>
>> In practice, I've been using 12V, 2A wall adapters for a long time with a
>> 1-meter long wire with no problem. LiPo batteries (3S-4S over long wires
>> may be more of a problem.
>> On Oct 21, 2013 1:47 PM, "kolbe" <[email protected]> wrote:
>>
>>> Ytai,
>>>
>>> Could you enter into more detail if possible?
>>>
>>> Under 10V, OK... but any input on power cord lengths? Say with 9V how
>>> long can the cord be without risking damage.
>>>
>>> Is there still a risk at lower voltages say 7.5V or 6V?
>>>
>>> Does this problem exist for modern switching supplies?
>>>
>>> The safest bet I guess is to just bypass the regulator and supply 5V to
>>> the board.
>>>
>>> Maybe put this info as a sticky post.
>>>
>>>
>>> On Monday, September 16, 2013 4:28:34 AM UTC+2, Ytai wrote:
>>>>
>>>> Hey folks,
>>>>
>>>> As some of you have noticed, we've had some recurring problems with the
>>>> DC/DC regulator on the board getting fried during what appears to be normal
>>>> usage.
>>>>
>>>> With some help from my friends in Shenzhen, we now believe we
>>>> understand the root cause of this issue. It has to do with the combination
>>>> of large bulk capacitance with low ESR on the power input of the board and
>>>> inductance of wires coming from your power supply. The net effect is that
>>>> when connecting power to the IOIO, the input voltage may briefly jump to
>>>> about twice its nominal value, exceeding the input voltage rating on the
>>>> voltage regulator (which is 20V).
>>>>
>>>> We are now working on a permanent fix, which is likely to require a
>>>> board revision.
>>>> In the meantime, you can protect your board by:
>>>>
>>>>    - Try to use a lower voltage on the input, ideally 10V or less.
>>>>    - If that is not an option, use wires that are as short as possible
>>>>    between your supply and the IOIO. Also, if you have an option to "soft
>>>>    start" the power supply (ramping the voltage over the course of a
>>>>    millisecond or so), do so.
>>>>
>>>> Sorry about that. Will update when I have some news about a fix.
>>>>
>>>> Ytai
>>>>
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