Just a thought here, as I am far from an expert in such areas.  Could the 
high-current sections be physically separated into a completely different PCB 
and enclosure and then opto-isolated from the more sensitive electronics?  I 
don't recall if the original posting said that the motors were controlled in an 
analog or digital fashion.

Greg


________________________________
From: Anders Gustafsson <[email protected]>
To: [email protected]
Sent: Tuesday, August 25, 2009 9:24:15 AM
Subject: Sv: Re: [kicad-users] Re:Grounding strategies, zones, star  ground etc

> It's  worth saying that if one has a problem as described in the OP, a four 
> layer board would be highly preferable.

Absolutely, but I only intend to make three such boards :) The aim is to 
control a rather ancient Beaver CNC mill that now belongs to a friend of mine. 
We scrapped the original controller for several reasons, ie it was a 
punched-tape unit and it had been used as a dwelling by a rather large colony 
of rats....

I will make the finished design available on the web, for others to use though 
as there seems to be a large number of these mills floating around and they are 
built to last a lifetime or two. The motors are rated at 7Nm, but I found that 
they pulled well over 9Nm reliably even when driven at just 15A (they are rated 
at 20A)

> If you split the ground 
> plane up with a view to helping you achieve this, then you should 
> benefit, but if you just do it blindly thinkin

The ground planes on both sides are now split, with a moat that separates the 
low-signal part from the noisy bits and they are joined at one point, the star 
ground.




- Anders Gustafsson
  Engineer, CNE6, ASE
  Pedago, The Aaland Islands (N60 E20)
  www.pedago.fi
  phone +358 18 12060
  mobile +358 40506 7099
  fax +358 18 14060





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