>> " Unplated holes have to be drilled after the plating process because the plating process will plate any exposed PCB surface."

If you have exposed PCB surfaces (i.e. copper) inside a non-plated hole you should check your design. There shoudn't be any exposed copper (top/bottom or plane edges in a non-plated hole). The rest of the comments are correct in that non-plated holes add cost via extra steps to the PCB fabrication.

However, most pre-processing of gerber files nowadays is automated. I have tried to sneak non-plated holes through a 'special of the day' process with mixed results. Sometimes it works, sometimes they come back with 6mil annular rings and plated.

For those who don't know, an annular ring (circle of copper) is required to produce a plated-thru hole. The landings provide anchors for the plated barrel to adhere to. Without them the barrel may not form correctly, or may just fall out at a later time.

Also, drill sizes are adjusted differently for plated and non-plated holes. Plated holes are over-drilled, and the plated process brings the hole back down to the designed size. Non-plated holes are drilled at the desired size. PCB house don't want to deal with this problem unless they are getting paid to do it so they *may* turn all non-plated holes into plated.



The following houses have definitely turned non-plated holes into plated by adding an annular ring (contrary to the previous poster). And they did not tell me about it before doing it.

sfcircuits.com
pcbfabexpress.com


The following house did it at no extra cost even though the specifications said they would not.

ultimatepcb.com




On 5/28/2010 9:03 PM, David Kelly wrote:


On May 28, 2010, at 4:33 PM, Jon Varteresian wrote:

> Without seeing the actual gerbers I can't be 100% sure but more than
> likely his fab house added that annular ring in order to make it a
> plated hole. unplated holes cost more for some reason (probably the
> stencil costs) so board houses take your unplated holes and add a small
> annular ring in order to plate them. The lower prototype 'specials'
> usually don't allow unplated holes.

Unplated holes have to be drilled after the plating process because the plating process will plate any exposed PCB surface. Or if drilled with the other holes the unplated holes must be masked manually to prevent plating, and unmasked manually after. Either way it costs more than a plated hole.

I seriously doubt the PCB shop added an annular ring as that is just more labor.

--
David Kelly N4HHE, [email protected] <mailto:dkelly%40HiWAAY.net>
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Whom computers would destroy, they must first drive mad.


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