Oscar

   Thank you for the detailed response. this really helps make my final 
judgment.
Just one question. Do you need 100% coverage?( excluding area near sanding )? 
or are you suggesting ex. 75% coverage?

> On Nov 11, 2014, at 9:16 PM, Oscar Zuniga via KRnet <krnet at list.krnet.org> 
> wrote:
> 
> Adam; I used pink Owens-Corning 'Foamular' extruded polystyrene board (but 
> Dow Styrofoam is the same thing).  I have used 2-part "five minute" epoxy to 
> bond the board when I want a really good bond.  Spread it with a squeegee but 
> don't get it anywhere near an edge or anyplace that you'll be sanding, 
> because the hard epoxy sands much differently than the softer poly board and 
> you'll end up with a ridge.
> 
> I've used hot glue when I was just mocking up something and wasn't interested 
> in a permanent bond.  Pieces joined in this way come unglued under load and 
> they also fall apart over time if you don't glass over them, so this is only 
> a temporary way to bond polystyrene in my opinion.
> 
> I've also used a peanut butter mix of epoxy and microballoons, spread out 
> moderately thin but not too thin, to permanently bond layers of polystyrene 
> board.  The same caution applies as it does to 5-minute epoxy: don't get it 
> near the edges where you will be sanding it, even though micro sands a little 
> easier than solid epoxy.  You will get ridges at the glue joints if you let 
> the micro mix get out to where you are sanding.
> 
> I've also used plain Aeropoxy to bond layers of board, but it can get pretty 
> heavy if you use a lot of it.
> 
> Oscar Zuniga
> Medford, OR
> 
>                                         
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