At 06:54 AM 4/13/05 -0500, you wrote:
>Somebody mentioned that changing to a Corvair on a KR2 would involve 
>firewall reinforcements.  I'm wondering how many folks have an 0-200 or 
>other heavy engine on their stock KR2 firewall that has NOT been reinforced. 
>I'll bet there are several, if not many heavy engines (0-200 and Vair weigh 
>about the same) flying on standard KR2 firewalls that are doing just fine. 
>Can anybody corroborate my assumption?   Jeff, Larry, anybody?  
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++

I recall talking to Jeanette Rand at one of the Gatherings and she
stated that she had an engineer do a study on the firewall.  He 
stated it should be good for 21 G's.  I don't know if Marty Roberts
did anything over the stock firewall on his as his KR started life
with a VW.  I did reinforce my firewall a bit as I knew I was going
with an 0-200.  When I got my "boat" I didn't like the firewall
construction (it didn't have the 1/4" ply on it yet) so I removed
everything back to the 3/32" ply and started over.  I had a piece
of 3/4"X 3 1/2" spruce so that's what I used on the top and bottom 
cross pieces.  I added a few extra spruce gussetts to give more glue
area at the sidewalls.  I also did a two bid wrap of the firewall and
overlapped to the side after the 1/4" ply was glued on.  Most of
this was probably unnecessary and helped to contribute to my
765 pound empty weight.  According to my calculator, at 21G's
with a 200 pound VW, the firewall should still be good for nearly
17 G's with my 250 pound 0-200.  I'm using a HAPI VW mount
so the engine placement is the same.  I think the Rand 0-200
mount moves the engine forward 2 to 4 inches.  Jeff Scott would
have better info on that as that's the route he went.  Marty's KR
used the HAPI VW mount also.

The only instance of firewall sepratation I've ever read about was
on a KR1 that caught wake turblance on takeoff and was slamed
back to the runway.  The firewall seprated and ruptered the fuel
tank and the pilot ended up with "gallons" of fuel in his lap. There
was no fire so he's lucky to be alive.  That's one of the reasons
that all my fuel is in my outboard wing panels.

Larry Flesner



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