Steve,

Probably need to confirm a couple things.  

Is this a Revflow carb?
Do you have the Dual Bendix mags?

I have both so this would only apply to these. 

I have run into "rough" engine running when I've pulled the carb heat "on"
in colder weather. 65F does not seem to be that cold though. I stopped
messing with carb heat long ago with this carb. I never pull it unless I
really suspect carb ice. And then only briefly. It makes the engine go
pretty rich, with the denser cold air it can cause my engine to stumble.
Check your carb mixture at full throttle. You may be way too rich already at
full throttle. The carb needs to be set up per the Revflow instructions
using an EGT if you have one installed.  I have the manual if you need it. 

Dual mag.  If you have dual mag, check it out on each side. You can do it on
a ground run up and not have to get back up in the air. See if maybe you
have a mag with issues on one side or the other. It could be the mag or
wires if they are getting old. 

Re-Check prop bolts. Make sure they are tight and did not come loose during
the flight. Inspect the prop for potential defects. 

Good to hear about the Sterba Prop. I got the same results when I went from
54x50 to 54x54.

I run Marvel Mystery oil in the fuel and add some to the oil to help keep
"lead" buildup down, and only run unleaded mogas (no ethanol) in the winter.
It seems to help keeping the engine cleaner. 

Thanks,

Rob Schmitt
N1852Z
816-309-0099
 



-----Original Message-----
From: KRnet <[email protected]> On Behalf Of Samuel Spanovich via
KRnet
Sent: Friday, March 8, 2019 12:55 PM
To: [email protected]
Cc: Samuel Spanovich <[email protected]>
Subject: KR> Calling all Revmaster Owners. Exhaust Valve or Carb?

Before I get into the main point of my message, I would like to shout out to
Ed Sterba at Sterba Propellers.  I received my brand new 54" x 54" for my
Remaster 2100D, put it on, and took N6399U for a ride.  With my Culver 54" x
48", I had decent climb out but only averaged about 104-105 knots at a
relatively high RPM of ~3300 rpm during cruise.

With the Sterba 54" pitch, the climb-out remained essentially unchanged at
about 700-900 fpm, sometimes >1000 fpm on occasion, however the cruise speed
increased greatly.  My old spinner (for the Culver) did not fit the Sterba
so I test flew without it, however I still managed around 110 knots cruise
at about ~3200 RPM, almost 100 less than before.  I am hoping once I figure
out the spinner situation, I'll get maybe in the 111-112 knot range.  All in
all, 6 knots may not sound like a lot, but for me I was greatly impressed
for such a simple upgrade.  I was also impressed that the climb rate
remained very similar; there was no "night and day" difference in climb that
I have witnessed on most planes with climb/cruise props.

NOW, for the "main point" of this message.

After cruising around for a while with the new propeller, I started a
descent from about 2500' MSL.  Brought the power back to about 2800 RPM, put
the Carb Heat On, and descended about 500 fpm back to pattern altitude
(2500 MSL --> 1300 MSL, so a little more than two minutes).  I arrived at
the "abeam" while I was still slightly descending and slowing down, so I
just left the power where it was, put the speed brakes out, and flew a
racetrack pattern into short final.  As I approached the runway, I figured I
would try a touch and go to see how different the new propeller felt on a go
around.

As I ran the engine up to full power, initially everything felt okay,
however as I got about 200 feet off the ground, *The Engine Started to make
this God-Awful Chugging Noise with Uncomfortable Amounts of Vibration!*  As
unnatural as this was, *I Pulled some Power Back To About Mid Range, and the
Chugging Stopped and the Engine Ran began to run Smoothly.  *I continued to
climb out at about 200 fpm, and when all seemed okay, I made a very gracious
crosswind turn and* Very Graciously Applied More and More Throttle.  *Upon
doing this, the *Chugging/Vibrations Returned.  *After this, I set the power
to where the engine was smooth, and did not touch it until the runway was
made.  I landed safely, took a deep breath, and taxi'd back to the hangar.

>From the time I started the descent and for the remainder of the flight, the
engine *mixture was at full rich*.  The* carb heat was on when I started the
descent, and remained on until I added power during the go-around, when I
turned it off*.  Once the chugging started, I turned the heat back on and
*it appeared to have no effect whatsoever.  *

This is why I am calling all Revmaster Owners, because.....any opinions/tips
on what to look for are greatly appreciated  I am suspecting it is either a
carburetor problem of some sort, or worst case the exhaust valves sticking
(I have done some research and it seems early model Revmasters, like mine,
are notorious for this happening).

I am suspecting that maybe during the descent the engine got "over-cooled"
from all the ram air blowing in the engine cowling while being at a
relatively low power setting (it was only 66F when I flew today).  I am
wondering if such a cool engine could maybe cause the exhaust valve to stick
since the cylinder heads would (in theory) contract due to the cold
temperatures, because during the summer months (80-90F) such chugging has
never occured even when I descended at essentially idle and went to power up
for a go-around.

So basically, a quick recap:

*Startup, Climb, Cruise* = Totally Normal: Mixture as required, Carb Heat
off.
*Descend* = Power to mid range, Carb Heat on, engine cooling down.  Mixture
Full Rich.
*Pattern *= Was completely normal.  Power still relatively low, Carb Heat
still on, Mixture Full Rich.
*Landing* = Power at Idle, Carb Heat On, Mixture Full Rich *Go Around* =
Initial power-on was okay.  Carb Heat off, Mixture still full rich.
*Climbout* = This is where the problem started.
*Power On* = Engine Roughness.  Carb heat on/off had NO effect.
*Power Mid-Range to Idle* = Engine Smooth.
*Taxi to Hangar *= Completely Smooth Running Engine.  You would have thought
nothing ever happened in terms of the engine running.

Upon pulling the plane into the hangar, I checked the spark plugs and they
all were completely normal and not fouled.  I did not check much else after
this because I wanted to post on here and get some opinions first before I
went looking in the wrong places.  But my instincts are telling me to look
at the cylinder heads.

For reference.  This is the 65HP Revmaster 2100D, stock cylinder heads.
Revflow Carburetor.

Any help is greatly appreciated, and I really apologize for the long
message.

Thank you all very much, and safe flying to you all.

V/R

Sam
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