Here's another argument against header tanks that occurred to me yesterday as I was struggling to access some wiring on a plane with a header tank. All of the space that a header tank (mounted in the "forward deck") occupies gobbles up a lot of valuable space that could otherwise be used for battery, coils, voltage regulator, system electrical bus, and most importantly.....easy access to all of this stuff. Future additions, alterations, repairs, panel upgrades, electrical bus connections, troubleshooting....all of that stuff is a lot easier to access, with that space available if the fuel is out in the wings instead, in low vertical CG voids that are normally empty anyway! And if you make the front deck easily removable with piano hinges like I did, access is about 30 seconds away from the decision to open it.

The unattractive alternative is often to put some of this engine-related stuff on the engine side of the firewall, which really starts crowding things out there, and subjects the components to constant heat (requiring cooling) and perhaps oil contamination....and will likely result in much more difficult access, and perhaps less opportunity for inspection and troubleshooting.

See the photo at http://www.n56ml.com/electrical/index.html for what all I had under the front deck, long before I ever even flew the plane. At first flight it had a lot more out there, like the EIS static/pitot sensor, transponder altitude encoder, fuel pumps and regulator fastened to the aft side of the firewall, etc, and nowadays it could have all the ADS B stuff under there....with very easy access.

I've said this before and I'll say it again, I'm not a big fan of "gravity feed" fuel systems. The head pressure (and therefore fuel pressure supplied to the carburetor) varies depending on the level of fuel in the tank, how well the tank is vented (plugged by an insect), and even on what kind of maneuvers the plane is doing (stick back or forward). Some carbs are more sensitive than others to these pressure changes. A fuel pump and regulator solves this problem by providing constant pressure and flow rate, and also adds the potential for an electric primer without introducing a potential fuel leak (a mechanical primer) into the panel. A backup battery and a double-pole double throw switch adds redundancy to a level that I consider to be quite adequate....it swaps out both ignition system and fuel pumps to a backup battery that is always fully charged by the alternator, and isolated (one-way) with a 40A diode.

And most of all, if I were to tear a plane up in an off-airport landing (although I'm sure that would never happen to me......), I'd much rather have the wings on fire than the cockpit, especially surrounded by a hundred "hot" electrical wires right in front of me!

See http://www.n56ml.com/electrical/index.html

Mark Langford
[email protected]
http://www.n56ml.com
Huntsville, AL
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