Yes, I highly suggest backing up your data before doing any rebuild. If
there is a bad sector on one or more of the drives that hasn't been
detected yet, the rebuild will fail and your volume will go offline.

I recently had to deal with similar issue, so I speak from 1st hand
experience. It's not all that improbable of a situation. In addition, I
would initiate a background initialization and letting it complete
before taking a drive out.

On Wed, 2009-10-21 at 19:53 +0200, [email protected] wrote:
> It depends on what you want to achieve. 
> 
> You can replace all HDDs one by one and rebuild. That will result in a larger 
> RAID5 container with free space where you can create new drives. 
> 
> If you want to keep your data, you can even delete your existing volume once 
> all rebuilds have finished + then recreate a new volume of full size BUT 
> without initializing it !!! In your OS will now appear a drive with full size 
> of your RAID5 (appx. 5TBs) with empty space after your existing partition(s). 
> You just have to manage to expand partition and filesystem(s).
> But I sense another issue here. Unless you already have a GPT label on your 
> drive, you won't be able to extend partitions beyond 2TB limit.
> 
> Never forget to backup your data!!!
> 
> Cheers
> 
> -------- Original-Nachricht --------
> > Datum: Tue, 20 Oct 2009 17:47:09 -0600
> > Von: Michael Best <[email protected]>
> > An: [email protected]
> > Betreff: Reconfigure 6 disk Raid-5 PE2950 PERC 5/i Integrated Centos 5.3
> 
> > I have a 6 disk Raid 5 on 6x250G drives, that I would to reconfigure 
> > onto 6x1TB drives.   I took out one of the drives and replace it with a 
> > 1TB drive, which it immediately started to rebuild on.
> > 
> > I can stop it from rebuilding, but then I can't use that individual disk 
> > as it's apparently part of the array.
> > 
> > Can I replace the 6 disks one at a time, and then reconfigure the array 
> > to different dimensions using the newly sized disks?
> > 
> > -Mike
> > 
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