I was having a conversation with Jerry as a continuation of the
conversation on the USF vans.  Apparently somewhere along the lines it
stopped being on the listserver.  I think there is some good info, so I am
posting it back up for more people to see.


>           Hi Jeremiah and All,
>
> From: "Jeremiah Johnson" <[EMAIL PROTECTED]>
> Subject: Re: [FLEAA] EFFORT TO SAVE USF VANS
> Date: Sat, 2 Aug 2008 22:44:43 -0400
> >Jerry, thanks for clarifying that.  I was thinking more
> >along the lines of me buying one of the vans and the
> >replacement components and having the club help get it
> >running, rather then the club buying it.
>         That's fine as long as you know what you are
> getting into. It's a really big EV. And I'm willing to help
> get it going if you do.
>         Just what kind of motor, controller is in it? The
> motor company I hear made 3ph mostly.
>
>  Just a thought.
> >But now I see your point.  I would be interested in getting
> >more details about building a small ev for about $6k in
> >parts.
>         I had said 2 small EV's for that in parts, not 1.
>          How is by being smart in your glider choice, ie
> light, and finding low cost parts or making your own.
>          For instance a VW Bug which I'm about to do cost
> under $200 for the used forklift motor, $100 for
> adapter/coupler materials, $100 for the contactor
> controller. The chargers made from dead GC chargers
> converted to 72vdc or 2 at 36vdc with 12 GC batts, $100,
> makes a nice town car EV, $1000 with say $400 misc. I
> actually have all those parts at 50% or less of those
> prices.
>         Same can be done with Karman Ghia's, MG's, Datsun
> 1200, Geo Metros, ect, almost any lightweight car.
>        I built an EV from Wood/epoxy body/chassis and
> motor/charger from a Citi-car I drove for 10 yrs for under
> $1k. It went 60 mph though mostly driven at 45mph.
>        EV's don't have to be expensive and shouldn't be if
> one is trying to save money, energy and cut money to those
> whom oil supports, especially dictators and terrorists.
>        It's easier to sell less expensive EV's too and
> possible to make a good profit on them.
>        Other inexpensive EV's can be made from a MC
> frontend, Frame with a GC rear, seat welded to it. 14"
> tires, 72vdc, field weakening will make a nice 3wh 45-50mph
> 3 seat trike for under $1k. Or better, do an aero cabin
> trike just using the GC transaxle, motor could get to 55-60
> mph on the stock motor, much more with the motors made to
> bolt up available to hop up GC's. Or make your own
> transaxle.
>         Even production EV's will only be profitable if
> started with a very lightweight
> glider as EV's cost by the lb. WE don't need advanced
> batteries anywhere as much as we need advanced gliders to
> make them from. The Solectria Sunrise-Sunrise 2, the Impact
> and the GM Ultra-lite show car are a good way to go.
>                                        Jerry Dycus
>


> Hi Jerry,
> Thank you for that in depth answer.  One question, what is GC.  You
> mentioned GC chargers and GC batteries.  I would love to do a VW bug or
> Kharman Ghia.  Both of those cars were among my favorites when I was growing
> up.  I also was thinking that a VW Squareback would be pretty good too,
> because of the extra space for batteries.  I used to own one in high school
> that I built from two junkers.  My mom is looking to go green.  Back in the
> day she was a hippie and an activist, but along they way of trying to raise
> 4 kids after my dad died, she gave in to trying to give us kids a "normal"
> lifestyle.  I think with my strong interest in trying to go alternative, it
> has woken her back up to wanting to make a difference.  She is very
> interested in getting an EV, but just can't afford these $15,000+
> conversions that I have been seeing.  Honestly, I would love to be able to
> build her an EV and send it home to her to pay back in some small way all
> the things she has done for us kids.  She also loves the old school VW line,
> so I think if I built her one of those it would just be perfect.  But I also
> couldn't afford the builds I had been seeing.  But I might be able to pull
> it off for the prices you are talking about.  I would really like to get
> together with you to get one of these built if at all possible.  She lives
> 17 miles from town, but sometimes has to drive to the other side of the
> island, which is probably about 32 or so miles from her house.  She might be
> able to charge up somewhere once she gets there, but I'm not sure.  Most of
> the roads by her house are about 35mph speed limit.  She lives on the island
> of Maui, so there is no interstate or freeways.  She does have an ICE car
> that she could probably keep for longer trips to the other side of the
> island I suppose.
> By the way, I think that last email was only sent to me, but I could be
> wrong.  If so, I would like to re-send it to the group, I think that is some
> very good info for newbies like me.
> Thank you for your time.
> Jeremiah #64



>
> Hi Jeremiah,
>                   Yes, I'm not great at computers so
> messing up URL's is a problem of mine still. Please put it
> and this even as I mostly write for many to read and
> hopefully because of their low cost, even poor people could
> afford EV's, being less than the cost of gas/yr or 2 in many
> present vehicles. It took 2 hours to write that one. Insert
> next and it should read in correct oder. Snip, add as you
> want.
>
> ----- Original Message Follows -----
> From: "Jeremiah Johnson" <[EMAIL PROTECTED]>
> To: [EMAIL PROTECTED]
> Subject: Re: Low cost EV's, EFFORT TO SAVE USF VANS
> Date: Tue, 5 Aug 2008 09:12:44 -0400
>
> >Hi Jerry,
> >Thank you for that in depth answer.
>
>          That's what I'm here for.
>
>  One question, what is
> >GC.  You mentioned GC chargers and GC batteries.
>
>          Golf Cart
>
>  I would
> >love to do a VW bug or Kharman Ghia.  Both of those cars
> >were among my favorites when I was growing up.  I also was
> >thinking that a VW Squareback would be pretty good too,
> >because of the extra space for batteries.
>
>          If you want to go over 45mph much, other than the
> Bug/Superbeetle, Type2-4 is better as more aero. Make sure
> you find good ones as many have rusted. Best to pay more to
> get a good body, chassis, a lot cheaper than fixing it
> yourself. Mine was just painted before a small engine fire
> killed the motor.
>          If you want to come help me do mine to learn is
> cool. Better because I can't lift much anymore so could use
> a hand getting the engine out and the new EV motor back in
> is what's holding me back now. I've been trying to hire
> someone for that, fix up my place but not much luck because
> it's only 4hr/day though if productive, could be full time
> later.
> - Hide quoted text -
>  I used to own
> >one in high school that I built from two junkers.  My mom
> >is looking to go green.  Back in the day she was a hippie
> >and an activist, but along they way of trying to raise 4
> >kids after my dad died, she gave in to trying to give us
> >kids a "normal" lifestyle.  I think with my strong interest
> >in trying to go alternative, it has woken her back up to
> >wanting to make a difference.  She is very interested in
> >getting an EV, but just can't afford these $15,000+
> >conversions that I have been seeing.
>  Honestly, I would
> >love to be able to build her an EV and send it home to her
> >to pay back in some small way all the things she has done
> >for us kids.  She also loves the old school VW line, so I
> >think if I built her one of those it would just be perfect.
> > But I also couldn't afford the builds I had been seeing.
> >But I might be able to pull it off for the prices you are
> >talking about.  I would really like to get together with
> >you to get one of these built if at all possible.  She
> >lives 17 miles from town, but sometimes has to drive to the
> >other side of the island, which is probably about 32 or so
> >miles from her house.  She might be able to charge up
> >somewhere once she gets there, but I'm not sure.  Most of
> >the roads by her house are about 35mph speed limit.  She
> >lives on the island of Maui, so there is no interstate or
> >freeways.  She does have an ICE car that she could probably
> >keep for longer trips to the other side of the island I
> >suppose. By the way, I think that last email was only sent
> >to me, but I could be wrong.  If so, I would like to
> >re-send it to the group, I think that is some very good
> >info for newbies like me. Thank you for your time.
> >Jeremiah #64
>
>         I think that's a great idea and with a charge point
> like any gas station, parking garage, library, friend should
> be able to get back without a problem. I'm assuming there is
> a fair amount of up and down driving. But 96vdc of golf cart
> batts like the T105's, East Penn'/Deka or US batts should
> get her there and home. Hard to tell as the Devil is in the
> details. But at 35mph which would be a bug's sweet spot with
> low rolling resistance tires/LRR, syn lube in the tranny,
> ect it might even make it on 72vdc of larger amphr GC batts.
> If nothing else, a small gen for the long trips could be
> used. After I get mine done, I'll know better.
>                               Jerry Dycus
>
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