Seems worth contacting the manufacturer. They may have some useful info and it 
would be good just to let them know you have this problem. Being a business, 
they won't fall all over themselves to confess to large liabilities, but a few 
reports and complaints might save others if it's a problem with one of their 
suppliers.

I believe that bonding creates more problems than it purportedly solves. If you 
are "permanently" near other boats with electrical problems, you might be 
affected; if your own electrical system isn't grounded properly, especially the 
AC side which carries relatively large amounts of power, you might have some 
stray currents you don't know about. Even though a fitting is not bonded, if 
it's in the path of a large stray current, one side could be a slightly 
different potential (voltage) than the other and thus have a risk of galvanic 
action.

The commonly accepted protection from shore power faults (assuming all your own 
wiring is problem free) is the isolation transformer or the galvanic-isolator. 
The transformer is large and heavy (100# and up), sometimes slightly noisy 
(hum) and fairly expensive; the isolator is small (1/4 shoe box) and only 
somewhat expensive. The transformer is pretty bullet proof and can do other 
things; the isolator can die in the breach (get one that tells you when it's 
dead) and only handles small amount of "bad" current. I haven't looked for 5 
years or so, but IIRC galvanic isolators start about $100 and I think I could 
get a transformer made up semi custom for about $600 or so (but the sky's the 
limit for that stuff and the price of copper is out of sight and climbing right 
now); again that was a few years ago, it took some looking and it was only for 
about 2KW.

I haven't looked at this can of worms for a while, but I think you can use any 
modern DVOM to look for small voltages in places they shouldn't be. The hardest 
part is making sure you get a good and true connection with the test probes or 
clips and this is where a better grade of instrument earns it's keep; and keep 
you flesh away from the probe tip or the DVOM will read _you_. Somebody else 
will have to chime in on what and where to look, though.

Rufus


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