Ed Kelly wrote:
> I hesitate to say a discouraging word about Chris
> and Debbie's boat, but as all boats are compromises,
> so are their engines.  Chris did not use the boat as a
> full time cruiser and on the only long cruise that
> Chris took after leaving the marina (he was going
> to head for Bermuda) his plans were hampered by
> losing the electric engine before getting out of the
> Chesapeake.

REPLY
It has been my observation that  many new designs   - especially DIY 
built boats  often lack  sufficient cooling  capacity of vital machinery 
and equipment components.  This not  meant to disparage Chris and 
Debbie's boat in particular.
Nor  is this  an observation limited to  any one class of boat, design 
type or propulsion  method ( except sails)  or even just power 
electronics and  electrical equipment.  Short test runs of  only a few 
hours  duration or even a single overnight run  often fail to reveal 
the  considerable  amount of heat build up  psustained  when run day 
ofter day and round the clock.  

In the Island packet  website I see Reuben Trane  in the back ground of 
one photo. 
Three years  ago when I met him at the Seattle boat show he spent 
considerable time asking me about high power inverter use  to drive 
large sustained loads. 
He said he was just getting started on a new design  back them. You can 
bet  Island Packet has spent  more than a few months  just working on 
solving the  engineering issues of heat build up.  Given their  
engineering capability, I would expect this boat to do well. 
Realistically, how many regular mono-hulls could carry that amount of 
photo voltaic panels topside?   It may be possible for a  catamaran hull 
design to create sufficient deck space or rather canopy area.  As Ed 
writes, every boat becomes a compromise.

Monohulls are likely to require a diesel -electric combination setup.  
Ken James approach is right on target.  A smaller than normal horse 
power genset provides steady  charging  of a battery bank.  The battery 
bank serves as a reserve for surge loads of very short duration such as 
during acceleration. 
In reality;  after a while  the battery bank is going to  deplete  and  
then your only  source of continuing power will be the  power from the 
genset.  so then you  must have sufficient power to provide  steady 
propulsion  in nearly flat water conditions.  

If we are talking about  sailboats  that rely primarily on sails  for 
motive power  and the propeller  for only auxilliary power  entering or 
leaving  harbor,  we have additional issues to deal with.   
If the engine is sized large enough to move the hull at hull speed  in 
nearly flat water, it will be very much oversized  for normal 
generating  jobs for just lighting,  possibly cooking electrically and  
what have you.  Running a genset  at light loading has always been  
problematic.. The problem has been called "wet stacking."
It may not over heat but  will require frequent service.

If we are talking about a pure power boat applications such as the 
Island Packet,  then the electric propulsion motors is going to develop  
a lot of heat. 
Even a 95% efficiency  equates to a 5%  of full power  loss as waste 
heat.   This heat has to be disspated.   In tropical  conditions in a 
poorly ventilated  engine compartment,  how hot does this get?  You 
either  blow air through the electric motor or get a motor with liquid 
cooling  jackets. 
Liquid cooling  requires  heat exchangers and piping not to mention 
circulation pumps.  This is where  costs  increase a great deal over air 
cooling. 
However  air cooling imposes some restrictions  on  hul land deck 
design. Either way   costs are  involved, and my experienc with builders 
is that  this is where short cuts are often tried.  Builders are not 
happy about  spending more money than absolutely necessary.   Builders 
are not always  designers, or engineers.  They simply  do not see the  
need to add these expensive extras  just to cool down the equipment.
DIY  experimenters who build their own boat  often lack the deep pockets 
needed to  speed the extra  money to over desing  things just to be 
sure.  They will go with the minimum theoretical  parameters  that looks 
like it will work.

Arild
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