Hi, and thanks for all the responses so far...

Based on many of the responses in the several places I posed this question, 
I see that I wasn't sufficiently clear in my questions...

In hope of clarifying:

We are on a Morgan 461 built 33 years ago this month.  The through-bolted 
teak toe rail was bedded with whatever they used at the time, and to my 
knowledge most likely has never been removed, other than a portion of the 
starboard bow which was damaged in our wreck - which was replaced.

In its lifetime, the toe rail outer bottom(s), meeting the hull and deck, 
has been caulked at least twice.  I know that because we took out the old 
caulk (easily removed, very old) when we did our initial refit, recaulking 
with 3m 101, no longer available, and have now removed that 101 caulk we 
applied during that refit, 7 years later.

We're recaulking because there are some leaks we presume to be coming 
through that area.  That's because our application (both deck and hull-side 
exterior caulk lines) of Captain Tolley's Creeping Crack Cure, applied along 
that line(s), MOSTLY (only  - not completely) stopped them. Thus the recaulk 
in hopes of killing those remaining leaks.  We will NOT be removing the toe 
rail, a massive disruption to our already torn-up boat.

My vendor has suggested we use Bostik 940FS for our recaulk.  I have some 
concerns about it.  Though I hope I won't have to, I had to remove both the 
earlier, and, now, this caulk, so I'm anticipating a potential removal of 
whatever I put down this time in the long-distance future.

So, my question(s) was/were:

1) Has anyone used Bostik 940FS over any extended period, including having 
to remove it, and, if so, what were the experiences with it as to sealing 
and removing.

(Like 5200, it's an adhesive, not "just" a caulk.  Knowing how challenging 
5200 is to remove has me thinking I'd not better use this stuff.  It's also 
sandable and paintable, which makes me wonder about how flexible the stuff 
is after cure.)

2) If not Bostik, what else, and with what results, were used long term?

4200 is a less permanent adhesive with about half the adhesion strength of 
5200, and similar to the Bostik.  It seems to be the replacement of choice 
(now that 101 is no longer made) for many, though there are also a variety 
of folks who are adamant against it.

Sikaflex, Lifecaulk and Boatlife products seem to have their followings and 
detractors.  One responder likes Dupont 795, the product we used to rebed 
our aft hatch glass, but I believe it would be pretty messy to try to use it 
for this particular application.

Other research suggests silicone based products are not appropriate for 
sealing edges - but make fine gasket material.  This is a silicone-based 
product, another strike against it, so far...

If I were removing the toe rail, and for future deck beddings, I'd use Butyl 
Tape, for its superior water-blocking and ease of use and cleanup, along 
with virtually NO aging characteristics.  Butyl caulk was mentioned, but 
research (http://www.wisegeek.com/what-is-butyl-caulk.htm) suggests it's not 
a good application for this in many ways.  Butyl tape doesn't seem as though 
it could be used for caulking, as nice as that might be  However, I'm all 
ears as to how one would get it into the crack, tool it, and have it cure to 
the level that bumps and other potential disruptions to the seal would be of 
no event.

So, back to the questions, relating strictly to recaulking:

1) Has anyone used Bostik 940FS over any extended period, including having 
to remove it, and, if so, what were the experiences with it as to sealing 
and removing.

2) If not Bostik 940FS (or the non-fast-set), what else, and with what 
results (application hints/cautions and ease of removal), were used long 
term?

Thanks!

L8R

Skip

Morgan 461 #2
SV Flying Pig KI4MPC
See our galleries at www.justpickone.org/skip/gallery !
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