Just tried the whole exercise again (yes, all of it), but this time installing MikteX 'for only me'. I did this to avoid any weird permissions errors between 'user' and 'admin' (even though they're the same thing on my machines). I used an even simpler MWE

\documentclass{article}

\usepackage[no-math]{fontspec}

\begin{document}
Lorem  $a$
\end{document}


Still gives the same error -- can't rebuild (or access, or anything) the 
fontname db. If I comment out the call to fontspec, compiles fine. As soon as 
fontspec gets involved...crash and burn.


So, we're back to fontspec, and/or luaotfload.


At this point, maybe I could ask someone else out there using MikTeX on Windows machine, with all the latest updates installed, to see if they can replicate the problem. If not, then its something weird on my machines (although I haven't the foggiest what that might be). I've now down installs/re-installs about 7-8 times in the past few days, and even by random chance alone, you'd think I'd hit the right combination.

Unless of course, the problem lies with fontspec and luaotfload. ;-)

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