I continued with the teardown this evening. I realized, flipping through the 82's service manual that I removed all the screws and now had to just desolder some wires. Easy enough.

Once the boards were free of the shell, I noticed that wires leading to the red diodes were melted into the plastic holes they were in, then epoxied into place. Pulled out the trusty dremel and slowly wore down that plastic. Everything came out easily after that.

The speaker was held into position in the same way. Again, I lightly ran the dremel along the crevace between the plastic and metal where the epoxy was. The speaker was easily removed at that point.

The belts were in very poor condition all around. They were barely on the wheels.

The belts are standard. Following the belt measuring process, they are as follows:

(Inner circumference in inches) x (thickness in inches)

Belt Part #9 - 7.2 x 0.04

Belt Part #7 - 5.00 x 0.03

Belt Part #51 - 3.15 x 0.01  <- counter

What remains now?

Tomorrow: Retrobrite the shell Friday morning through saturday afternoon.
Tomorrow: Cleaning of the circuit boards
Saturday: Dump everything in the box until the belts arrive from China.
Remove scratches from cassette door and polish.

Belts will be cake to replace.

D

On 5/1/20 9:47 PM, me wrote:
I received the 82 today. the device didn't power up when I placed the batteries in the device.

I got the service manual and all my tools and got to town tearing apart the tape player. I have a few objectives.

*Replace the belts
*Retrobrite the very yellow shell
*Demagnetize the head
*Do a thorough cleaning of all pcb's and check for any rust.

Here's my takeaway as I freeze this effort for, at least, a few days. I have two weeks to go before my replacement belt bundle arrives. Right now it's still in China awaiting a bundle delivery. So, they project two weeks to two months for delivery.

I cracked open the service manual. It states which screws to remove to disassemble the unit. It doesn't describe that the wiring needs to be desoldered to remove the board(s) from the unit.

I ordered a soldering iron, solder, some wick, desoldering bulb, tinner & cleaner, and flux. I have a dead motherboard that I will be training on desoldering and resoldering to practice.

There's evidence someone attempted to repair this device at some point

1. One of the screw's head for the main pcb was stripped. Luckily my mini flathead was able to get enough traction to remove it. I have a million little screws I can hopefully match it with.

2. Someone mistook a solder as the screw for the mini pcb below the volume knob and did some real damage to it. The screw, to the left, was completely untouched. It was also excessively hard to locate until I zoomed in with my high def tablet camera and spotted it. The service manual did a decent job pointing to its location though.

3. The black wire connecting the two battery terminals to series the batteries was disconnected, and that explains why there was no power.

So this is my opportunity to learn soldering. As it turns out, my plane's project is on hold until my mechanic can squeeze in time to do my annual inspection. He is ultra busy. Until then I have some time free'd up. This device is going to be quite the learning project.

I took a load of pictures of this project so far and will post a phlog entry on my progress. Once I publish the first post, I'll share the gopher link with you so you'll know what I mean.

I also learned the proper way to measure the size of a belt. I'll know which belt in my stack I'll need to use when replacing it.

If someone on here doesn't know how to do it, here's the URL:

http://www.wjoe.com/beltdims.htm

Anyhow, I'm done fiddling with this device for the evening. It's been fun so far.



Daniel

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