Try the compressed alcohol solution that comes in a spray can at Radio Shack
or Peerless.  It works great on potentiometers (e.g., volume knob on a radio
that makes lots of static-y noise) and jacks.  If there is oil or some other
grime that is causing there to be poor contact with the plug, this will do
it.  Just a very tiny burst through the supplied plastic straw (swizzle
stick?) into the jack hole should do it.  Give it a minute to dry before
turning on the iPod or putting in the plug.  I've done this on a DiscMan and
such and it really helps.

Robert



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