I think my first post was misunderstood or poorly stated by me. Sorry about 
that.
What I meant is that if I move lets say the X axis forward  3 times at 5mm 
intervals (it moves from 0.000 to 15.000)... if I then move back again 3 
times at 5mm intervals I don't get back to 0 due to backlash.
I'll post my backlash numbers once I have access to the machine again in a 
couple of days, but its not 5mm backlash.

I'm not working on a commercial project or intend to use this mill for 
anything other than this research. I'm doing a university project where the 
goal is to automate a manual mill (with really bad screws) using linear 
scales and steppers. My goal is to come up with a setup/config or something 
useful (hal module) that would kept 2 axis syncronized to compensate for 
terrible backlash.
I'm trying to use as much of what linuxcnc/machinekit has built it to 
address this problem, and if that is not enough try to modify it 
(machinekit) to get better results.

I'll publish my numbers in a couple of days (backlash and result after the 
acceleration).
I record the encoder values into a sepparate file and I generate a BMP with 
all the encoder pairs to keep a consistent test environment for changes.



On Tuesday, July 23, 2019 at 2:56:34 PM UTC-3, justin White wrote:
>
> I can’t say for certain but I don’t believe that the backlash comp on one 
> axis effects the other it shouldn’t really have to. Is there really that 
> much backlash that you think it should allow the other axis to slow down or 
> stop? I read your first post not to mean that you had 5mm backlash, I just 
> assumed that was the arbitrary number you were moving the axis. If it 
> really has that much I think you should do something about the hardware. 
> .030” would be extreme backlash imo, if we’re talking about close to .200” 
> I wouldn’t bother trying to compensate for that. Running a mill with that 
> much backlash is going to be a horrible experience with chatter and 
> accuracy. 
>
> Otherwise if your acceleration is setup properly it can easily wring out 
> the backlash before your other axis moves enough to cause arcs to be 
> misshaped. Depending on how bad it is you could see a minor step in the 
> work but at that point i think you should tighten up the machine.

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