Diamonds: A fighter pilot's best friend?
Diamond windows offer thermal conductivity, transparency range, strength

By Eric Bland
Discovery Channel

updated 9:30 a.m. CT, Fri., March. 13, 2009

http://www.msnbc.msn.com/id/29677221/


The U.S. Air Force may soon be adding some serious bling to its 
aircraft, in the form of windows made from 80-carat diamonds.

In theory, the windows would protect jets from high-powered microwaves 
(HPMs) they would themselves produce. The Air Force is vague on the 
details, but HPM devices aboard a jet could be used to disrupt or 
destroy enemy electrical systems. The problem is, they could also 
disrupt systems on board the jet itself.

That's where the diamond comes in.

"In general, windows such as these are required to shield sensors or 
sources from outside environments," said William Mitchell, a physicist 
and project manager at Wright-Patterson Air Force Base in Dayton, Ohio. 
"Diamond is special because it has a very high thermal conductivity, a 
very wide transparency range, and is strong. These three qualities are 
difficult to find in any other material."

The proposed windows would be 2.5 inches across and weight between 15 
and 17.5 grams.

"Those weights correspond to between 75 and 87 carats," said Mitchell. 
"For comparison, the Hope Diamond in the Smithsonian is 45.5 carats."

The diamond-based aircraft windows would differ from the Hope Diamond in 
two big ways.

The first is that the Hope Diamond is a single crystal. The Air Force 
diamonds would be polycrystalline, with many very tiny diamonds put 
together. As long as the individual diamonds that make up the larger 
diamond are much smaller than the wavelength of light shining through 
them, the diamond's superior optical qualities are maintained, said 
Mitchell.

The second big difference is how the diamonds are formed.

Instead of crushing a chunk of carbon over millions of years deep in the 
Earth, the diamond windows will be created in several weeks by spraying 
carbon atoms over a silicon substrate in a high-pressure chamber, a 
process known as chemical vapor deposition.

Companies like Apollo Diamond and Gemesis specialize in creating the 
synthetic diamonds that the Air Force is interested in. Apollo Diamond 
CEO Patrick Doering said his company plans to submit an invited proposal 
to the Air Force for the project.

"The critical thing is that you don't want a lot of absorption [of 
high-powered microwaves]," said Doering. "What can happen is that if a 
material absorbs too much heat its properties can change, it might 
absorb more heat, and then you get this runaway situation."

Within seconds, a cloudier material like glass would melt or shatter 
from the microwaves passing through it.

Combine diamond's optical and thermal properties with its physical 
strength, more than enough to withstand bird strikes and other physical 
stresses encountered during flight, and you have a material uniquely 
suited for a new weapon capable of destroying unshielded electrical systems.

When high-powered microwaves encounter an electrical system, they cause 
a short-lived but overwhelming power surge.

An electrical system struck by an HPM, or its better-known cousin, the 
electromagnetic pulse, simply stops working. There is no explosion or 
sound. Incoming missiles or other aircraft that encounter HPMs, in 
theory, would just drop out of the sky.

Mitchell says that it typically takes about 10 years for new materials 
or technology to make it into commercial or military devices, so 
diamond-encrusted aircraft won't be flying over battlefields anytime soon.

URL: http://www.msnbc.msn.com/id/29677221/

-- 
================================
George Antunes, Political Science Dept
University of Houston; Houston, TX 77204 
Voice: 713-743-3923  Fax: 713-743-3927
Mail: antunes at uh dot edu

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