Yeah. The soft heads suck!!! They last maybe a year.

I've debated trying to smelt some old brass keys and just casting metal heads on the existing keys....

--
John W Reames
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On Mar 24, 2010, at 19:31, "R A Bennell" <b...@mts.net> wrote:

My old 115 300D came with a key with the hard plastic head. I ordered a couple of new ones through the local dealer as the original was a bit worn. The new ones came with the soft plastic heads and they have not lasted. Both have broken in a short time. I managed last summer with just the metal part but that is not all that much fun - hard on
the fingers - especially since I have to use it to lock the doors.

In any event, I have pondered a couple of choices and now am thinking of a 3rd one. My first idea was to make wooden heads as I think I have seen referred to on this forum in the past. I was going to use my Dremel with the router base to carve out a depression shaped like the top of the key on a couple of thin pieces of wood and glue them together. Seems a bit fiddly to me but I guess it could make a strong key. Another possibility was to use thin
plywood as it might have more strength than wood?

My second thought was just to contact Rusty and see if he can supply the soft part only. If I got a dozen of the darned things I would be ok for a few years. My only concern on that is that I might not notice the thing was breaking and I might lose my key. A problem if one is not at home and cannot start the car.

Now, my new thought is resin. I wondered about supporting the key and pouring some sort of resin over and around it to form a head. Would need some carved out depression to form a reasonably shaped head and then might have to work on cleaning the edges up etc afterwards. However, I wondered what sort of resin I might use and how strong these are. I recall many years ago one of our old neighbors was making stuff like one sees sold at craft sales in
church basements - pennies in a paperweight sort of things.

Anyone else got a good idea of how to fix the bu**ered key without making a monstrosity or doing a silly amount of handwork? I like woodworking but miniature stuff is not my strong point.

Randy


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