I've used (in the past) either a strong magnetic retriever, or a piece of very 
stiff steel wire with a small "L" bent on the end (insert through the hole and 
tug) 

--
John W Reames
jwrea...@comcast.net
Home: +14106646986
Mobile: +14437915905

On Jan 31, 2011, at 3:25, Rick Hawkins Java <macj...@aol.com> wrote:

> 
> 
>> From: Rick Hawkins Java <macj...@aol.com>
>> Date: January 31, 2011 1:33:01 AM EST
>> Subject: 300td injector rebuild
>> 
>> Folks
>> 
>> I've been struggling with a no start condition for a month or two. My car 
>> will only start with a shot of ether. Glow plugs and system are good. I've 
>> been too lazy to adjust the valves but i replaced one injector 6 weeks ago 
>> with an unknown used and it ran better but still no starying joy.
>> 
>> I had the removed injector tested over Christmas and it had a bad narrow 
>> spray pattern squirt.
>> 
>> I finally located a reasonably priced KIKI injector tester (made in japan) 
>> on craigslist in abeline, texas and talked the seller into shipping it to 
>> georgia. A great investment!!
>> 
>> This weekend we had a rare 2 days of around 70 f highs, so it was the time 
>> to do it.
>> 
>> So i collected a junk set of injectors out of a 240 and added my spare. 
>> Incidentally they popped at 1500 to 16oo lbs. I washed them in gas and then 
>> disassembled them all and then threw everything but the nozzles into the 
>> ultrasonic cleaner. Then i installed new monark nozzles and reassembled. I 
>> fiddled with shims and set them all to pop at 2050 lbs, usually with only 
>> one try. I used a digital caliper on the shims to figure out what thickness 
>> to add or subtract.
>> 
>> I swapped the rebuilt injectors for the ones in the car. Is there some trick 
>> to removing the heat shields. I couldn't get the old ones out, so i just 
>> reused them.
>> 
>> I still don't know if it will start cold, but MAN what an improvement. I'd 
>> say i have 20% more power and acceleration is much more immediate. The lope 
>> in the idle went away and it's just much smoother and it was pretty smooth 
>> even with the goofy injectors.
>> 
>> To keep some required airplane content, i test drove it out to AHN and 
>> talked planes with a member of the us aerobatic team. While i was there i 
>> took a call from my friend jay who is a watch repairman (watch content).
>> 
>> I'll keep you posted on whether it will cold start. And yes, i've been 
>> running the 1982 300td on WVO for going on 4 or 5 years!! The monarks are 
>> supposed to be better for WVO and they are really made in germany.
>> 
>> I'm sending this to the Peugeot list, too, because i'm sure the injector 
>> improvement will help a peugeot diesel with Bosch injectors, just are much!
>> 
>> 
>> thanks,
>> 
>> xx rick
>> Rick Hawkins
>> 
>> www.javaphoto.com
>> www.javacycles.com
>> 
> 
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