1. Has anyone taken one of the switch housing apart and had any luck
   repairing broken hinge points?

Plastic repair is difficult, and high-stress parts are the
worst.  Unless there's a way to drill and pin the broken
joint, there is no way a repair will work.  And I don't
know if there's enough room in there, I've never had to
take one of those switches apart.

-- Jim

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