About a year ago, I salvaged new wires out of a junker to replace the melted plug on the right headlight of the 124 300D (1987) Now, the "new" wire is burned again. I know this is a common problem, but has anyone found other solutions for a more permanent fix. I know herr Stern will sell high watt lights, relays, wires, plugs, etc for whatever the going price is ($500 or $600) I don't want to spend that much money on what now is a $1000 car. I don't even want to spend the $100 or so on the new wire and plug from MB when I can find used ones for much less.

In the meantime, I salvaged another wire from a busted up light, and a rt and left headlight assembly; rt with a very old headlight door and left with no headlight door. So, I have options. wire or whole assembly.

Would it do any good to also replace the bulb? Last year I believe I reused the same bulb. At any rate, it was a used bub, not a new one. MY thinking is new bub=shiny pins .: less resistance .: less heat buildup.

and a shot of deoxit while plugging and unplugging the old bub...before installing with a new bub.

Any ideas?

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