I had a 300SEL that had a bad plunger seal on the fuel distributor. Dang thing 
sucked fuel, but ran OK. Not fun to replace, but not a major undertaking, 
either. Made a significant difference in fuel consumption once it was replaced.

-D

> On Mar 2, 2023, at 6:05 PM, Peter Frederick via Mercedes 
> <mercedes@okiebenz.com> wrote:
> 
> Most likely leak point is the check valve in the fuel pump (the anti-return 
> valve, German is a strange language).  Second wear point on a W116 is likely 
> to be the plunger seal in the fuel distributor.  this can also cause hard 
> starts hot by flooding the engine as the fuel drips out with the engine off 
> until the accumulator is empty.
> 
> The accumulator is a can in the fuel line, looks like a filter but isn’t.  
> Just a diaphram and spring, holds approx 100mL of fuel I think, maybe 150.  
> It’s there to prevent vapor lock on hard starts. 
> 
> Next most likely is leaking fuel nozzles, if you have not changed them do so. 
>  
> 
> You can also have a bad pressure regulator valve that leaks back into the 
> tank.
> 
> I’m getting ready to dig into the KE-Jet on the wagon, it goes way rich, 
> probably because the 35 year old oxygen sensor is shot.  Stays in limp mode, 
> and its a real pain because occasionally it will work and lean the engine out 
> to the point it stalls.
> 
> 
>> On Mar 2, 2023, at 4:48 PM, Kaleb Striplin via Mercedes 
>> <mercedes@okiebenz.com> wrote:
>> 
>> I am actually sort of having fun playing with the CIS and learning all about 
>> it.  After spending a lot of time jacking around with the HF fuel gauge set 
>> and not getting accurate readings, I spent $130 on the correct test set that 
>> I picked up on ebay.  Within minutes I am starting to narrow down the issue. 
>>  I am running thru the tests that are spelled out in a training doc I found 
>> on w116.org that tells you which tests to run based on what the issue is.  
>> Test 3 tests the system pressure.  This is done with the engine off, turn 
>> key on with valve closed on the gauge mine is dead on.  Next test is testing 
>> static pressure.  For this test, you open gauge, turn key on for about 30 
>> seconds to fill the accumulator, then turn off.  It says pressure is 
>> supposed to be 2.8bar.  Since there is not a range, I assume it must be 
>> exact?  While the pump is running it only shows .5 bar.  After key is turned 
>> off, pressure builds up but mine only gets to about 2.5 bar.  The test then 
>> says within 30 minutes it can leak down to 2.5 bar, so .3 bar leak off.  
>> After about 8 minutes mine has lost about .4 bar. So, this is the first 
>> issue to correct.
>> 
>> Items it says to check for leaks are the cold start valve (done, it is not 
>> leaking), fuel pump non return valve (where is this?), accumulator for 
>> leaking diagram (is this the deal back by the pump?), pressure compensating 
>> valve (not sure where this is either), FD for internal leaking around 
>> control plunger or o-rings of metering sleeve.
>> 
>> I will be digging into this further but this is just a quick check of the 
>> system so far.  Without throwing parts at the thing, which if these items it 
>> a most likely cause?  I figured somebody that has dealt with CIS a lot would 
>> run into some common issues.
>> 
>> 
>> 
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