I swapped the head on my '92 in '05 with a revised head I had sent out for
work.

I had a manifold leak on the intake between 3 and 4.  I let the engine idle
and sprayed some throttlebody cleaner around the manifold's flange to find
the leak.  The rpms at idle increased when the cleaner was sucked in.  It
turned out that the manifold I had powdercoated had a small lip from the
coating and it wasn't making a correct seal.

If your thermistor (the green sensor at the back of the head) isn't working
properly, your ECU (if stock) should throw a code.

I bought new ARP head studs when I did my work.  The oem bolts leave much to
be desired.  The studs make locating the head properly very simple.

Have you done a compression test?

Regards,
Steven 
-----Original Message-----
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Brad Franks
Sent: Wednesday, May 21, 2008 11:45 AM
To: [EMAIL PROTECTED]
Cc: Bill Cardell; [email protected]
Subject: Re: Problems persist - diagnosis may be worse than the head gasket

Something else just occurred to me.

I re-used the intake manifold gasket. It was thin, flimsy and the paint was
flaking off of it. What if it is not sealing properly between the head and
the intake manifold and coolant is passing from that blocked off passage
between #3 and #4 into one of the intake runners.

I suppose checking the plugs after the cold start might indicate this,
particulary on #3 and #4... I could get extremely lucky and potentially fix
this by using some permatex in lieu of the gasket, presuming the head and
manifold are flat enough.

A reasonable thing to consider?
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