The ECU has 4 ground pins and all 4 need to be grounded (2 to the engine, 2 to 
the chassis).  Also double-check that the battery is properly grounded to both 
the chassis and the PPF because if it's not the ECU's grounds will be 
effectively disconnected.
  ----- Original Message ----- 
  From: Henry R. Payne 
  To: 'Ray' ; 'Bill Cardell' ; 'Jerry Malsam' ; [email protected] 
  Sent: Monday, November 22, 2010 5:48 AM
  Subject: RE: It's ALIVE (sort of)


  The system was working earlier, no fuel pump bypass has been done.  On that 
note, even if the pump cycles up and turns off, the purpose is to pressurize 
the system.  Therefore it would seem that even if the pump is off, an open 
injector will bleed fuel into the motor until the pressure was relieved.  

   

  In this case, the pump had to be on, or at least cycle, as the amount of fuel 
(the intake manifold was literally full of gas as was cylinder 3) was over a 
gallon, as Jerry had noted earlier.

   

  At this point, looking at getting into the Link which hasn't cooperated and 
checking ecu grounds.  The box has been in and out of the car several times and 
something may have been left off.

   

  On the earlier problem, for which Bill suggested the * on the idle.  Couldn't 
see what was actually there since neither keypad or PC connection was working, 
so we presumed the * was present, and went directly to adjusting the TPS, which 
solved the fuel cut off idle issue.  Really good tip.  To answer Ray's earlier 
question, we have not been able to do any datalogging at this time.

   

  Bill, on a different note altogether, one of our race cars is a 95 1.8 NA 
with a mild blue print assembly -engine built for SCCA ITA rules.  Ongoing 
discussion as to what AFR produces best power.  This car has a DIY MegaSquirt.  
 A corollary to this, is what EGT's should we see with a properly tuned engine? 
 

   

  Thanks for the help.

   

  Henry

   

  Henry R. Payne

   

  Sports Cars Etc

  7009 Hwy 29 North

  Pelzer, SC 29669

  [email protected]

  (864) 947-9989 - Shop

  (864) 947.9392 - FAX

   

   

   

   

  From: Ray [mailto:[email protected]] 
  Sent: Saturday, November 20, 2010 7:28 PM
  To: Bill Cardell; Jerry Malsam; [email protected]
  Cc: [email protected]
  Subject: Re: It's ALIVE (sort of)

   

  It sounds like the fuel pump control has been bypassed to keep the pump 
running whenever the key is on.  Normally all Link ECUs kill the fuel pump 
after 2-3 seconds of the engine not running (same as the OEM ECU). 

   

   

  ----- Original Message ----- 

    From: Bill Cardell 

    To: Jerry Malsam ; [email protected] 

    Cc: [email protected] 

    Sent: Saturday, November 20, 2010 1:22 PM

    Subject: RE: It's ALIVE (sort of)

     

    Loss of the ecu signal ground will cause the injectors to stay open, IIRC.

     

    Bill Cardell 
    TurboDog's Dad 
    Flyin' Miata 
    1-800-359-6967 (sales) 
    970-464-5600 (tech support) 
    www.flyinmiata.com 
    www.fmwestfield.com 

     

     


----------------------------------------------------------------------------

    From: [email protected] 
[mailto:[email protected]] On Behalf Of Jerry Malsam
    Sent: Saturday, November 20, 2010 1:27 PM
    To: [email protected]
    Cc: [email protected]
    Subject: Re: It's ALIVE (sort of)

    Bill had it -- the TPS needed adjustment, per the FM2 manual. Solved that 
problem. 

     

    Got a stickier problem now, and my Google fu is failing, but I was pretty 
sure this had been discussed:

     

    Since the Link was tuned for 550cc injectors, and the car is now running 
stock '99 injectors, the engine falls flat on its face at WOT, so I hooked up a 
laptop to retune fuel. The ignition was in the ON position for a few minutes to 
supply power to the ECU while I messed with laptop's COM ports, trying to 
connect. Then I heard liquid dripping onto the concrete from the engine bay. 
For some reason the injectors had stuck open and the powered fuel pump had 
filled the cylinders and intake with fuel -- gas was dripping out the air 
filter!

     

    So we got all the fuel (about a gallon!) drained out from places it 
shouldn't be, and the engine should be safe in that regard, but why would the 
injectors stick open? I hadn't changed any ECU settings, and the car has been 
left ON previously without incident.

     

    (FWIW, we're putting the RC 550cc injectors back in; I'm thinking the car 
should run okay on them without much of any retuning since we're staying 
boost-free for a while.)

    On Wed, Nov 17, 2010 at 7:47 PM, Ray <[email protected]> wrote:

    If that doesn't do it, can you collect datalogs?

      ----- Original Message ----- 

      From: Bill Cardell 

      To: Jerry Malsam ; [email protected] 

      Cc: [email protected] 

      Sent: Wednesday, November 17, 2010 11:05 AM

      Subject: RE: It's ALIVE (sort of)

       

      Check your idle switch setting. Asterisk in the idle window should be on 
at idle, should go away as soon as you touch the throttle. My guess is the 
switch is still closed when you have the throttle slightly opened.

       

      Bill Cardell 
      TurboDog's Dad 
      Flyin' Miata 
      1-800-359-6967 (sales) 
      970-464-5600 (tech support) 
      www.flyinmiata.com 
      www.fmwestfield.com 

       

       


--------------------------------------------------------------------------

      From: [email protected] 
[mailto:[email protected]] On Behalf Of Jerry Malsam
      Sent: Wednesday, November 17, 2010 9:28 AM
      To: [email protected]
      Cc: [email protected]
      Subject: It's ALIVE (sort of)

      My project Miata is running, though not yet in it's full glory. We're 
running it normally aspirated for the first 500 miles just to break in the 
motor before strapping on the turbo.

       

      We're having some problems with an apparent fuel-cut under part-throttle, 
low load conditions. The cut-out cycles about once per second. No stumble, no 
missing, just a clean cutoff, then as rpm drops it comes back on. The WBO2 
gauge shows full lean when this happens. (WBO2 not connected to the Link ECU at 
this point.)

       

      The current setup is a built '97 bottom end with a '99 head, running 
stock injectors, naturally aspirated for now. ECU is a Link from a year 
2000-era FM2 kit, using a MAP sensor.

       

      Any ideas as to what could be causing this fuel cut? Doesn't sound like a 
fuel pressure issue. I can't think of anything within the Link that would cut 
fuel like that. 

       

      I'll have some time to play with it this weekend (I'm out of town until 
Friday), but for now I'd like to give my mechanic (Henry Payne, CCed) some 
things to check.

       

      Thanks, guys! 

       

      --Jerry 


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    -- 
    Jerry Malsam
    Legend Consulting
    mobile: 864-386-1130
    e-mail: [email protected]


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