Dear Rupert,

Many thanks for taking the time to comment. More below.

"I have been designing and making drum screeners for many years and
would
like to summarise the main design decisions for the benefit of those
interested."

That answers one question I had - it isn't a new idea!

"Mechanically scraped screens have to be strong (especially
if they are inward flow ie. The pressure is trying to collapse the
screen) because even small twigs and debris can exert a considerable
force on the screen it they get jammed in the scraper. Scrapers tend to
shred the debris an send quite a lot through the turbine (which may or
may not matter depending on the type of turbine, even small amounts of
material going through a fixed geometry propeller turbine can reduce the
output considerably, because it can build up on the leading edges of the
runner blades, causing the flow to become turbulent. 

The plant in question runs two back-to-back coaxial Francis turbines
with stainless steel runners. They are very strong indeed - an incident
early in the plant's operation resulted in chunks of concrete passing
through the turbines, with no damage resulting. They are impervious to
small debris, silt and so on - the small debris only become a problem
when held back by larger stuff caught on the trash rack during peak
flow, causing serious head loss. The screen spacing of the trash rack is
fairly coarse, but I didn't take measurements. The only requirement
imposed on the trash rack is to prevent entry of branches, logs and
other show-stoppers. The rest should preferably go right through.

"Getting back to your vertical screen, it is a bit of a problem with a
spiral scraper because it will have to cut any sticks that poke through
the screen unless the pitch is very fine or the screen mesh is very
fine. From my experience it is always a bit of a compromise between
cost, maintenance and the frequency of jamming. One golden rule is that
the screen must be able to withstand the hydrostatic head with total
blockage or there must be a totally failsafe system to shutdown the
plant(I have seen many plants with collapsed or damaged screens, caused
by blockage)"

I've been very concerned with the problem of shearing off intruding
twigs, or maybe even larger stuff, thus defeating the purpose of the
device. The design I'm working on is intended to lift the debris without
cutting it. To accomplish that, the turning, cylindrical grate consists
of coarsely spaced spiral members opposite in rotation to the sense of
the fixed spiral scraper. The result (I hope) is that the branch or
whatever is pushed up the spiral ramp to the trash conveyor without
catching on anything. This does pose an interesting design problem for
the moving grate, because it can only be supported by radial members,
with no bracing between members like in the usual orthogonal grid.

I wish there were some way I could test this at small scale, but where
to you get scale debris?

Best,
Marc de Piolenc



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