Dear Marc,

People have been getting debris out of water since forever, and so there is an 
incredible
variety of designs. Some intakes work well, many have problems. However, getting a few
leaves out of water isn't really such a difficult demand. I have a book out, 
Microhydro:
Clean Power from Water, that mentions the Coanda screen design, which has lots of 
promise
for micro and small hydro and would be worth investigating. (BTW, you can get a signed
copy of the book from me at : 401 Arnold Avenue, Victoria BC V8S 3L9($30 Canadian plus 
$15
Canada international postage and handling) I am excited about it because in many
microhydro systems with direct drive and sealed bearings, the intake is the only
maintenance required. A more carefree screening system is thus most valuable...

Think of really difficult screening problems like "dewatering coal slurry"... There's a
great Home Power magazine article on the Coanda screen in issue #71. You can get it
from.www.hydroscreen.com.

Cheers,

Scotty

-----Original Message-----
From: Marc de Piolenc [mailto:[EMAIL PROTECTED]
Sent: Thursday, April 22, 2004 9:54 PM
To: Microhydro List
Subject: [microhydro] New (???) trash rack design

A couple of weeks ago I was privileged to visit a medium hydro project
near Baongon, Bukidnon, owned by one of the independent (i.e.
non-NAPOCOR) power producers now emerging here in the Philippines. This
was the first hydro project by this company, and was attended with
serious troubles which were overcome mainly by grit and perseverance.
Their original hydro expert consultant made some poor design decisions
which continue to cause operational problems, and a contractor chosen by
him managed to drop a generator set weighing 12 tons twenty meters to
the turbine-house floor, with predictable material damage and one life
lost. The company, instead of abandoning the project, simply fired the
consultant, assembled their best people and set them to work acquiring
the necessary expertise in-house. The plant has now operated profitably
for a little over three years, and the company is considering further
projects.

There are still problems, however - leaky sluice-gates cost them some
power generating capacity, especially during periods of seasonal low
water flow, and the trash rack, while adequate most of the year, gets
clogged with debris during peak flows, limiting plant capacity at just
the time when the plant should be delivering maximum output...and
maximum profit.

The power company's renewables manager, the plant manager, the civil
works contractor and Yours Truly were kicking over possible
modifications to the trash rack, since a solution to that problem would
produce a very large gain. I brought up the moving trash rack design I
had seen somewhere - you know, the one that looks like those toasters
you see in restaurants - a series of linked sections driven and guided
by sprocket wheels. Then we started counting up moving and wearing parts
and got discouraged. The renewables guy came up with a simpler mechanism
- a horizontal-axis cylinder. I think they're now looking into that as a
retrofit to the plant.

The reason I'm writing to the list is that I kept doodling variations of
this scheme on my way home and afterward, and came up with something
that looks promising to me that I would like to offer for critique. This
is not a possible retrofit to the existing plant in Baongon, however,
because it requires the penstock to upen upward into the forebay tank
instead of the horizonatally oriented opening that now exists. If it is
any good, however, I would like to propose it to them for future
projects.

The idea is to have a vertical axis cylinder whose axis coincides with
the centerline of the first, vertical segment of the penstock. The idea
here is that water can enter through the full perimeter of the cylinder,
making the full surface area usable (the earlier scheme makes only the
projected area usable). Of course a scraper has to be provided to raise
and remove the debris, and this is provide by a spiral fixture that
makes one full turn from the base of the screen cylinder to the top,
where a conveyor belt or some other arrangement takes over to dump the
debris downstream. I can send a sketch to anybody who is interested and
needs something better than my verbal description.

Anyway - while I spent some time congratulating myself on my cleverness,
in retrospect this seems like a fairly obvious solution, which leads me
to suspect that it has flaws that I have so far failed to perceive.
Comments by more experienced list members would be welcome!

Marc de Piolenc
Iligan City, Philippines



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