On Tue, 31 Jul 2001, jimvish wrote:

> 8:1 may be a little bit too low. I'd like to build the car to about
> 250-300hp, I'm not sure what kind of boost I'd have to run to get those sort
> of figures.
>

8:1 should be perfect for that range.  It just means you can run more
boost without knocking. :)

> >The setup you describe gives about a 8:1 compression ratio.  Which while it
> >is good for a turbo is a little low unless you plan on running high boost.
> >
> >To accomplish this swap you have to change the lower crank pulley,
> >intermediate shaft and oil pump to 16v units as well.  The you need a
> >manifold from AMS or somewhere and of course a turbo.....Garret T-3 from a
> >5-speed Thunderbird is a good choice.
>
> I plan on building my own manifold, and probably using a t3/t4 hybrid turbo.
> Boost lines will also be built by me, and I'll probably end up getting an
> intercooler from a turbo diesel truck or if the price is right from an
> aftermarket company. I'll need the silicone fittings and a few other odds
> and ends too, but that should be easy to source from ATP or an equilvilant
> tuner.
>
> >Stock cams are best, or use the euro intake,  I also hear that TT may be
> >importing cam sets from the euro tallblock 16v motors and those would be
> >usable as well.
> >
> >You also need a fuel rail to run EFI on a 16v and change the injector seats
> >for G60 units.
>
> I'll end up building my own intake manifold as well, I'm not sure where I'll
> get the fuel rail tho. High horsepower will probably require a medium-large
> size rail. Any ideas on injector sizing?
>

check this out:

http://www.smokemup.com/utilities/calc/fuel_injector.cfm

for a 300hp turbo'd 4cyl, it says you would need 41lb/hr injectors.
You'll also want to pay attention to where you end up putting your
injectors... I would try to stay as close to the stock locations as
possible.  You might want to just make a new top piece of a manifold and
use the lower half, as long as the fuel rail would fit ok.


> >The SDS EM-3 is probably the least expensive easiest to use programmable
> >system out there for the setup you describe.
>
> The SDS system complete should run around $1000, right?
>

Sounds about right to me, with the sensors you'll need, etc.

> >Oh and you have to clearance the piston tops to clear the 16v valves.  I
> >have heard that some "tallblocks" actually clear but have yet to see one
> >that didnt' require clearancing.
>
> What about using 2.0L 16v (9A) pistons? Will they even fit on the ABA rods?
> I may just end up going with a bigger bore as well for maximum displacement.
>

If you already have the 9a, i would say go for that.  A custom set of
pistons won't set you back that much, and you'll want forged ones for high
boost levels anyways.  Using the ABA block would help you drop
compression, but it would porbably be cheaper in the end to start with a
9a.


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