In a message dated 6/24/02 12:28:25 AM, [email protected] writes:

<< I once saw
a blockoff kit to get rid of this on Ebay, but does
anyone know if that would be safe?  I thought the
vacuum line from the EGR valve went to the brake
booster or something?  Basically, I just need some
info on this procedure from someone who knows about
it. >>

- The main problem with the EGR valve is that it, or the vacuum amplifier it 
works with tend to fail.  Both parts cost over $100.  When they fail, you get 
erratic idling and bad gas mileage.  According to our chip burning buddy 
Garrett, removing the EGR results in a small 2-4hp gain.
I run my car without it and just put it back in every time I have to smog it. 
 To remove it, just unbolt the valve, and remove all the vacuum lines and the 
vacuum amplifier.  Get vacuum caps and plug up all the connections.  You can 
plug up the exhaust manifold with an oil pan drain bolt.  Plugging up the 
intake manifold hole is up to you.  As cheesy as it sounds, I just use a big 
flathead bolt with some silicone.  It works perfectly.

<<also, once after driving on a hot day i turned off the
car for a minute then when i tried to start it, the
engine wouldn't really turn over, it felt like
something was stuck, but I held the key on start for a
couple seconds and it fired up.  Any ideas to this
problem? >>

- Either your ignition switch or your starter might be taking a crap.  One 
other possibility is a crappy ground connection at your battery.  Remove the 
ground cable and clean the connections at both ends of it.

Alex Ranarivelo
South California
'91 GTI 16V 
w/European Motorworks ported 1.8 16V head, euro intake cam, Garrett chip, 
50mm intake, Borla exhaust, 3.90 ring and pinion, .80 5th gear, no A/C, 
neuspeed lowering springs, and rear tri-tie bar.
140hp@the wheels.
<A HREF="http://www.iders.com/alexweb/";>Alex's Tuning Information</A>

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