Cool,  I have some Gates hose that I used to rebuild the transfer pump,  I’ll 
see if one of those fits.


-Larry

From: [email protected] [mailto:[email protected]] On Behalf Of 
Holland Phillips
Sent: Sunday, April 3, 2016 5:30 PM
To: [email protected]
Subject: RE: [mk2-16v] Rust Resistance on Restored Fasteners and Metal? (Main 
Fuel Pump Assembly)


As long as you use high quality fuel hose, like Gates, you should be fine. The 
only possible issue could be that the factory hose is metric in terms of ID.
You used to be able to buy factory spec hose by the foot from the dealership 
parts department, but that was years ago, before cars became so modular in 
their design. I would use a micrometer to measure the OD of the nipple that the 
hose connects to, and convert the measurement to fractional, and pick the 
closest available hose from the local auto parts place.

~Holland
On Apr 3, 2016 14:15, "Larry Velez" <[email protected]<mailto:[email protected]>> 
wrote:
I am almost done with the restoration of my main fuel pump.

Can I replace this small hose with standard fuel line?

-------- Original message --------
From: Larry Velez
Date:03/04/2016 6:16 PM (GMT-05:00)
To: [email protected]<mailto:[email protected]>
Subject: RE: [mk2-16v] Rust Resistance on Restored Fasteners and Metal? (Main 
Fuel Pump Assembly)

Went to Fastenal this morning (7:30am open time works well for me)

Picked up 4 of the 9 metal pieces on this thing.  All in stainless.

Now just missing the banjo bolts, metal sleeves and a flange nut I am surprised 
they didn't have.   True Value is my next stop and maybe McMaster.  Might as 
well put all new hardware on this thing at this point.

I'll summarize what size it all is so someone in the future can order all this 
stuff more easily.


-------- Original message --------
From: Larry Velez
Date:02/29/2016 12:44 PM (GMT-05:00)
To: [email protected]<mailto:[email protected]>
Subject: RE: [mk2-16v] Rust Resistance on Restored Fasteners and Metal? (Main 
Fuel Pump Assembly)

Thanks for the tips Jack.   I was thinking of using Por15 on the bracket (Por15 
seems to have a lot of fans) but I will also look at Rustoleum Hammered.

I’ll check my local True Value for their fastener selection.     These guys 
also seem to have retail stores but I have never been to one:  
https://www.fastenal.com/

I’ll see what I can find there,  and if not I’ll use Holland’s trick to paint 
the tops of the fasteners and coat the threads with LocTite Blue.

Thanks,

-Larry

From: [email protected]<mailto:[email protected]> 
[mailto:[email protected]<mailto:[email protected]>] On Behalf Of 
Jack Simon
Sent: Monday, February 29, 2016 12:12 PM
To: [email protected]<mailto:[email protected]>
Subject: Re: [mk2-16v] Rust Resistance on Restored Fasteners and Metal? (Main 
Fuel Pump Assembly)

WD40 evaporates quickly but for temporary protection it would suit although I'd 
use P'Blaster as it leaves a film that does not go away and actually 
lubricates.  That's why it does such a nice job in protecting electrical 
connections.

Rustoleum Hammered would be my choice for the final paint, especially since you 
already have it primered.  That stuff is a take-off of an old British product 
called Hammerite that was sold here in the U.S. until VOC regulations got it 
banned.  It is, however, back and Sherwin-Williams stores now carry it.

As far as replacement hardware goes, I've always used new Stainless nuts, 
bolts, washers, etc. along with LocTite Blue (Medium strength) so that 
disassembling them at some point in the future will be relatively easy.  Using 
LocTite RED usually requires a blowtorch and an Act of God to get them 
loosened!!  Most local hardware stores that carry Hillman or Midwest Fasteners 
products should be a good source.  After I retired I spent 10 years working for 
a local True Value and their selection was all Midwest Fasteners and rarely was 
I forced to go elsewhere.  Their "Nuts & Bolts" area consisted of two 40 foot 
aisles lined on both sides with everything imaginable.

Good luck.......Jack

On 29 Feb 2016, at 11:25, Larry Velez wrote:


Any tips on how to move forward from this point would be welcome.   I will 
spray the bracket with rustoleum now that it is primered and I sprayed the 
fasteners with WD40 for now, but I’m thinking I need something more permanent 
before it all goes back under the car.


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