I suggest you do away with PHP's own spawning (remove all mentions of PHP_FCGI_CHILDREN) and let mod_fcgid do the job on its own. That way at least, it's dynamic, well controllable (DefaultMinClassProcessCount, DefaultMaxClassProcessCount), and you're not multiplying process counts by running *both* spawning mechanisms (X processes spawned by mod_fcgid, each spawning Y processes by PHP itself).
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