////A few thou on a mill is really not that big of a deal although, it still 
should not be happening. How are you generating code? Is it absolute or 
incremental? Always program in absolute, it's much easier to keep up with 
zero's. Sounds like its in the programming. If it were always one axis, I'd be 
looking at crosstalk issues or a bad encoder. Still may be encoders especially 
if you are using an auxillary power supply. The USdigital encoders are a good 
match for Geckos, powered right off the drive. If the power supply can deliver 
the current (try adjusting accelleration and velocity to a lower setting), the 
encoders are accurate and there arent any crosstalk interference issues it 
should never lose position. The PC hard drive would be a very unlikely 
candidate.  And it may just be software? If you use note pad for programs, 
write a small or use a small program that does not display end cycle position 
errors then copy and paste the X,Y and Z moves several times to make a pro
 gram
 several minutes long. If there are no errors then I'd be looking for some new 
CAM software.  I use Mach2 for control and mine never loses position. Find a 1 
ghz. or better laptop and try a different control software. Ultimately, a servo 
system should never lose position.
 
Ron

mmurray701 <[EMAIL PROTECTED]> wrote:


I have a Taig CNC mill powered by G320's, Electrocraft E543 servos 
with renco encoders setup in a 2:1 reduction. Running off a P133 in 
dos with TurboCNC V3 (not sure exactly what version but its the 
latest release of V3)

I'm picking up a few thousandths on long machining files. If I run 
an hour long program i could be off by a few thousanths on X or Y, 
seems to vary depending on what file i'm running. I've written all 
sorts of test files and can never seem to duplicate the problem. 

I have no idea whats causing it, tried almost everything to fix it 
with no luck and its really starting to turn me off from CNC 
machining. I thought I knew enough about this to solve it but no 
luck. Have to turn to the experts on here for help. 

The fault lights are not comming on, I've tried a different 
computer, and shielded cables are used everywhere so picking up 
steps is unlikely. Anybody have any suggestions on something else to 
try? When I did switch computers, i did keep the same hard drive, 
should i format it and start fresh? Anything else?





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