I've recently been experimenting with profile cutting using water jets
with sapphire dust (60,000 psi) - cuts pretty much anything (except
rubber & hollow tubes) up to 1" of solid granite or .75" of stainless
steel - no marking (unlike laser). I also have access to a laser
cutter for acrylic/polycarbonate work.

Profile cutting is supremely awesome but equivalently expensive.

Laser cutting has its plus points but you have to get it just right -
I've done quite a bit with some considerable success (e.g.
http://4hv.org/e107_plugins/forum/forum_viewtopic.php?90254 ) but,
regrettably, mixed results when doing some for someone else.

Laser cutting plastics can leave a faintly serrated edge that can be
flame-polished or lightly sanded. Thin veneer can be cut but does
leave a carbonised edge.

Nick

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