On 01/29/2013 06:20 AM, John Rehwinkel wrote:
>> The research that I did for stainless enchants all seem like they are 
>> processes that would require a fume hood. Most of the processes containing 
>> HCl and HNO3. I do not have a fume hood :(
> I'll go chase down what Micromark sells in their kit, which specifically 
> states it works with stainless.  I doubt they sell stuff that needs a fume 
> hood without warning people ahead of time.
Please do. It would be nice to make these at home or in the back yard.
>
>> Although, I did find a howto site where they just used a electrolyte. I 
>> wonder if that process could be turbo charges to etch through... 
> That's a thought.  It's possible that adding an electrical current to the 
> flow would both accelerate the process and might even minimize undercutting.
>
> I did some research a while back on photoetching services, and found one that 
> will etch from the front, the back, or both at the customer's option.  They 
> point out that this gives a profile to the etched object.  I figured I'd etch 
> from the back for nixie cathodes, so the front (facing the viewer) surface 
> was the largest.  Since we'd be etching pretty thin material, I doubt it 
> would be a big problem.
That sounds like a good approach.
>
>> Otherwise, if anybody would like to attempt etching, and would like a 
>> enchant mask, and you live in the US, I'll be happy to whip one up on my 
>> vinyl cutter and ship you one/several. It shouldn't take more than a few min 
>> to make the stencil. I'll be around the machine Thursday.
> That's an interesting idea.  I have a vinyl cutter too.  My first thought was 
> that the vinyl adhesive is really tough, and would bend and tear the delicate 
> metal, but then it occurred to me that there's probably a way to dissolve 
> away the vinyl.  I expect there are solvents out there that would do so while 
> leaving metal untouched.
That's what I am thinking. I have etched copper using vinyl cut on a
standard vinyl cuter. I have also gotten surprisingly good results.

As for removing the vinyl, I think you are right, a solvent would
probably be the way to go (this metal is quite thin). I believe acetone
works on vinyl quite well.
>
> - John
>

Next problem we would have is how to get/make the little ceramic
separators for the nixie stackups. maybe somebody here has though of
this already.

Michael-

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