A little knowledge is a dangerous thing.....

On Sunday, January 18, 2015 at 12:37:23 PM UTC-6, barnbwt wrote:
>
> The only thing different with the IC2 (driver, vs. nixie-lighting) 
> present, is that the 5V across the LEDs slowly dies off (I assume because 
> of an additional trickle ground connection within board that is in front of 
> the actual LEDs).  The 5V and non-amplifying 12V test points do not change 
> whether IC2 is there or not.  I assume IC3 (the high voltage switching chip 
> that connects the nixie cathodes) has no bearing here, since the high 
> voltage is not even getting to it (the circuit does the same things, 
> whether or not it is present).
>
> The fact that 12V still shows on the far side of the amplifying circuit 
> tells me that a short is occurring between the input power side and the 
> output (after replacing it, I do not think the new IRFD220 chip is 
> nonfunctional, nor the capacitors/resistors accompanying it).  This is 
> good, since it appears there are very few 12V elements in the circuit, the 
> rest being either 5V or high voltage.  Narrows down the possibilities.  
> According to the diagram, the UF4004 diode (D5) is the primary element 
> separating the 220V output of the MOSFET from the 12V input (I am 
> admittedly a bit confused by the circuit diagram representation, but I am 
> guessing high voltage pulses are deflected by the inductor L1 and then flow 
> across the diode D5 where they the remain).  I suppose I'll try replacing 
> D5 next, with another +400V 1amp unit (so long as its activation voltage is 
> well below 12V it should still open, right?).  The diode does show one-way 
> metering, and a test value of 350, but I just don't see what else could be 
> connecting the 12V and MOSFET outputs.  What would cause the MOSFET to 
> generate a gain of 1.0?
>
> Given the amount of damage the board is sustaining from all my picking at 
> it, this diode swap is probably the last thing worth trying before starting 
> over (frustrating, since I successfully hooked up a nearly-identical kit a 
> neighbor needed help with, with no trouble whatsoever)
>
> TCB
>
> On Sunday, January 18, 2015 at 5:11:32 AM UTC-6, Ryan wrote:
>
>> HV sense resistors are all good? Have you tried it out with the driver IC 
>> removed? If that's all good and the FET is not shorted, might be an issue 
>> with the microcontroller.
>>
>> On Sun, Jan 18, 2015 at 3:12 AM, barnbwt <[email protected]> wrote:
>>
>>> Alrighty,
>>> I got the C3 and C4 HV circuit capacitors switched out (the closest 
>>> quivalent for the C4 were a considerably higher voltage rating, 35V vs 
>>> 16V.  The C3 I found was identical, but a much larger metal-film version 
>>> rather than electrolytic).  I also re-flowed all the solder connections in 
>>> the HV circuit components left in place.  I don't *think* I'm changing 
>>> anything, but the following appears different:
>>>
>>> -The die-off of the circuit seems to happen a bit faster with the new 
>>> capacitors (it reverted when I replaced the new caps with the 
>>> better-fitting originals)
>>> -The die-off of the LEDs does not occur when the IC2 board is not 
>>> installed (circuit just stays lit, but still not generating high voltage)
>>>
>>> I checked all the diodes, and they are still blocking current the way 
>>> they are supposed to (can't measure the figures, though).  I also checked 
>>> each soldered connection to the next component in the chain, and nothing in 
>>> the HV circuit is open circuit (bad solder joint/etc.).  Looking at the 
>>> diagram, I don't think I can isolate the HV circuit from the rest without 
>>> removing a bunch of components for the LEDs and nixies, so I'm officially 
>>> at a loss for the next step in troubleshooting.  Even if I had access to a 
>>> scope I'm certain I don't know how to use it.  I'd obviously buy another 
>>> 70$ kit before a 300$ scope, at least until that one cooks, too.
>>>
>>> I *think* the fault lies outside the HV circuit (but connected to it, 
>>> thus draining its voltage output to 12V), or I've managed to cook the 
>>> IRFD220 again (which would be surprising, since I took even greater care to 
>>> solder it without overheating this time, and the first go-around actually 
>>> work until the short), or the IC2 chip is nuked and cannot activate (but 
>>> I'm more inclined to think the lack of a high voltage at its sensing input 
>>> is the cause for that)
>>>
>>> TCB
>>>
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>>

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