Just took a quick look at my stash, and I also have a bunch of IN-1s coded 
9205. I'm not sure if it's worth it to design something around them, then — if 
they fail so quickly and easily.

--J.


> On 17 May 2015, at 07:27, gregebert <[email protected]> wrote:
> 
> My driver circuit is a direct-drive constant-current source, and it was set 
> to the IN-1 spec current of 3.0mA. I was only using one numeral in each tube, 
> so all undriven cathodes were floating. The clock uses 15 tubes to display 1 
> thru 12 on the clock face (it's a large neon-equivalent of a regular 
> mechanical clock) so the numeral is displayed constantly.
> 
> What I found is that after a few days there would be 2 glowing cathodes: The 
> desired numeral, and the adjacent cathode closest to the front of the tube. I 
> confirmed a low-resistance short of a few ohms was present. I kept a lot of 
> notes, but I would need to dig around for them. I also found that the short 
> was caused by a tiny filament that formed between the cathodes by passing 
> about 100mA which caused it to glow. It usually took 300 to 500mA to zap the 
> short; it acted like a fuse. Afterwards the tube functioned as expected.
> 
> As I ran my clock longer, I noticed more tubes failing in the same manner, 
> and each time I was able to zap them back to life. It got ridiculous having 
> to zap another tube almost every day, so I replaced them with Burroughs tubes 
> and never had any trouble.
> 
> I suspect the filament was growing in the direction of the electric field 
> between the cathode and anode, and grew until it shorted the adjacent 
> cathode. I dont have the equipment to analyze the chemical makeup of the 
> cathodes or the filament that formed. I do know it was very small diameter; 
> not visible until it was made to glow.
> 
> NASA has done considerable research on tin whiskers, which is probably a 
> similar mechanism to what was failing in my IN-1 tubes. They form in electric 
> fields.
> 
> I've heard that IN-1 tubes do not contain mercury, whereas Burroughs (and 
> many other brands) do contain mercury. Perhaps there is some odd role mercury 
> plays in preventing the formation of these filaments.
> 
> I suspect that after the USSR broke into separate nations that different 
> materials or processes were used in IN-1 manufacturing; there may have been 
> relaxed quality standards as well. My tubes are all date-coded 9205.
> 
> I have an A101 dekatron spinning 24/7 on the same clock, and it's been 
> running flawlessly for more than 2 years. Despite a much higher operating 
> voltage (hence higher electric field), it's fine.
> 
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