I've done some hot plate reflow. Discrete components down to 0603 are 
straightfoward and easy to touch up with a soldering iron. Chips, on the 
other hand... I recently burned through three boards with a ESP8285 and a 
CP2102N on it. Never did get them to work.The main problem is not being 
able to figure out why afterward. I don't know if there were shorts or 
opens or if I heated them too long or if they exceeded their MSL rating or 
if my design was bad. For chips that don't have pads that extend up the 
sides, there is just no knowing if it worked or not, unless you break 
everything out so you can check for shorts and opens.

My successes (apart from discrete components and any chips that have legs, 
which are all pretty easy) include a LIS3DH (which is why I started with 
the reflow), USB micro connectors and a few others. Having pads on the PCB 
that extend out past the chip body gives some ability to visually inspect 
the joints and touch up with a soldering iron if necessary (as in, 
separating shorts - adding solder not so much!).

Some kind of binocular magnifier is pretty much essential, and I use a pin 
to apply paste and a loupe afterward to inspect the results as far as I can.

I'm wondering if getting solder masks made would be a good idea, but I'm 
not sure my ability to apply the paste would improve much.

So for now I think I will restrict myself to smaller breakout boards for 
the really difficult chips until I get better yields!

On Monday, August 14, 2017 at 8:29:53 AM UTC-4, Nick wrote:
>
> http://therandomlab.blogspot.ae/2017/07/halogen-floodlight-smt-reflow.html  
> <http://therandomlab.blogspot.ae/2017/07/halogen-floodlight-smt-reflow.html>
>
> Genuine "outside the box" thinking...
>
> Nick
>

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