There is no ripple that I can detect with my 'scope. As for saturation. I 
don't *think* so. I don't see any collapse in output voltage or surge in 
input current (would I? I don't know). The transformer is pretty capable, 
even though it is a little on the small side. I have got some potentially 
beefier transformers to try out.

I went for the regular 1oz, 2 layer board from OSHPark. I was wondering 
about the 2oz copper, but not sure if it would make any difference. I 
couldn't avoid a small ground loop with the 2-layer option, not sure if 
that makes any difference, but I wanted to stay away from 4 layers because 
ultimately I want to integrate it into a clock PCB and wanted to avoid the 
expense of 4 layers. I also avoided laying a ground plane under the 
transformer, but I wonder about leaving the ground plane there so I could 
use it as a thermal sink, but slap a bunch of vias in it to reduce 
(remove?) the eddy currents.

I'm pretty glad I went for surface mount everything. Way better selection 
of suitably spec'd components and of course it keeps it small :-)

On Saturday, November 11, 2017 at 2:00:24 AM UTC-5, Nick wrote:
>
> Nice job! - looks really well done. Might be interesting to see if you can 
> push the efficiency up a bit.
>
> Are you sure there's no core saturation going on, and what about output 
> ripple?
>
> Nick
>
>

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